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2009-07

Rexroth NYCe4000

Multi-axis motion control system

Standard Housings and Accessories Manual

Summary of content (164 pages)

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Rexroth NYCe4000 Multi-axis motion control system Standard Housings and Accessories Manual 2009-07
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Title Rexroth NYCe4000 Standard Housings and Accessories Manual Type of documentation Document Typecode Internal File Reference Purpose of Documentation Record of revisions Copyright User Manual 19 This document describes the Rexroth NYCe4000 standard housings and accessories for the NYCe4000 system. Description Release date Notes Product release 2.1 10.2008 First issue Product release 2.2 02.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 3/164 Contents 1 2 Introduction ................................................................................................. 7 1.1 Purpose of Documentation................................................................. 7 1.2 General Information............................................................................ 8 Important Directions for Use......................................................................... 9 2.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual 7 8 9 6.1 Safety input connector ......................................................................47 6.2 24V System power connector ...........................................................47 6.3 System fan unit connector ................................................................48 6.4 NY4120 / NY4140 drive power connectors .......................................49 6.5 NY4130 drive power connectors .........
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 5/164 13.2 System Power Connector................................................................. 99 13.3 NY4120/4140 Drive Power Connectors.......................................... 100 13.4 NY4130 Drive Power Connectors................................................... 101 13.5 Motor Connectors........................................................................... 102 13.6 Encoder Connectors...............................
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual 21.4 Vor der Kontaktaufnahme... - Before contacting us... .....................
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 7/164 Introduction 1 Introduction 1.1 Purpose of Documentation This NYCe4000 Standard Housings and Accessories Manual provides information about hardware of the NYCe4000 system. This Standard Housings and Accessories Manual is intended for electrical engineers, system engineers and users of the NYCe4000 system. They can use this document as a reference for connecting and installing a specific NYCe4000 system.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Introduction 1.2 General Information Damage can be caused to the NYCe4000 module or circuit boards if electrostatic charge present in people and/or tools is discharged across them.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 9/164 Important Directions for Use 2 Important Directions for Use 2.1 Appropriate Use Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Important Directions for Use Typical applications of NYCe4000 modules are the following. semiconductor machines medical machines The NYCe4000 modules may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 11/164 Safety Instructions for Electric Drives and Controls 3 Safety Instructions for Electric Drives and Controls 3.1 Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times. Do not attempt to install or start up this equipment without first reading all documentation provided with the product.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Safety Instructions for Electric Drives and Controls 3.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 13/164 Safety Instructions for Electric Drives and Controls 3.4 General Information Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Safety Instructions for Electric Drives and Controls 3.5 Protection against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and higher with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 15/164 Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! DANGER Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Safety Instructions for Electric Drives and Controls 3.7 Protection against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 17/164 Safety Instructions for Electric Drives and Controls - ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller is not sufficient to guarantee personal safety! ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - lo
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Safety Instructions for Electric Drives and Controls 3.9 Protection against Contact with Hot Parts Housing surfaces can be extremely hot! Danger of injury! Danger of burns! CAUTION ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! ⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 19/164 Safety Instructions for Electric Drives and Controls transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other waste. Observe the legal requirements in the country of installation.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing 4 NY4012: 1 Drive Slot System Housing Fig. 1 NY4012 system housing See section 16 ‘Mechanical Characteristics’ on page 136 for the dimensions of the system.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 21/164 NY4012: 1 Drive Slot System Housing 4.1 Safety input connector Connector type on the backplane: male, 4 pins, Phoenix, MCV 1,5/ 4-GF3,5. Mating connector on the cable: Phoenix, MC 1,5/ 4-STF-3,5, order code 1847071. 1 Fig. 2 Safety connector (backplane) pinout The connector pin assignment is given in Table 1.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing The connector pin assignment is given in Table 2. Wiring: shielded cable, wire diameter AWG18 (4 A). Table 2 Pinout 24V System connector Pin Pin name Function 1 24V_GND 24V common 2 +24V System power (24 Volt DC) 3 SHIELD Cable shield Note: 24V_GND must be connected to the same potential as SHIELD (safety ground), not at the node side of the cable, but at the power supply. 4.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 23/164 NY4012: 1 Drive Slot System Housing 4.4 NY4120 / NY4140 drive power connector The NY4120 / NY4140 drive power connector is used to connect the drive power supply. The drive module has a separate drive power connector. Connector type on the backplane: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing 4.5 NY4130 drive power connector The NY4130 drive power connector is used to connect the drive power supply. Connector type on the backplane: male, 8 pins, Phoenix, MCV 1,5/ 8-GF-3,5. Mating connector on the cable: Phoenix, MC 1,5/ 8-STF-3,5, order code 1847181.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 25/164 NY4012: 1 Drive Slot System Housing The connector pin assignment is given in Table 6. Table 6 Pinout Filter capacitor connector Pin Pin name Function 1 DR_PWR + connection of the capacitor 2 DR_GND - connection of the capacitor Bosch Rexroth offers a standard Filter Capacitor kit, NY4921. See for more information chapter 11.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing Table 7 Pinout motor Mx.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 27/164 NY4012: 1 Drive Slot System Housing 4.8 Encoder connectors Each motor has its own encoder connector. Connector type on the backplane: female, 25 pins sub-D. The following encoder connectors are available on the backplane: E0.0 and E0.1 : drive module slot 0 encoder 0 and encoder 1 connector Fig. 10 Encoder E0.0 and encoder E0.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing Table 9 Pinout encoder connectors Pin EnDat2.2 EnDat2.1 MSM 1 +5 Volt +5 Volt +5 Volt Hiperface Sincos S00/S90 +5 Volt +5 Volt 2 +2.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 29/164 NY4012: 1 Drive Slot System Housing 4.9 Fast digital I/O connector The fast digital I/O connector (FDIG0) is available for each drive module. Connection type on the backplane: female, 9 pins sub-D. The following fast digital I/O connector is available on the backplane: FDIG0 : drive module slot 0 fast digital I/O connector Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing 4.10 Digital I/O connector The digital I/O connector (DIG0) is available for each drive module. Connector type on the backplane: male, 25 pins sub-D. The following digital I/O connector is available on the backplane: DIG0 : drive module slot 0 digital I/O connector 14 25 Fig. 13 1 13 Digital I/O connector (backplane) pinout The connector pin assignment is given in Table 11.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 31/164 NY4012: 1 Drive Slot System Housing Table 11 Pin Pinout digital I/O connectors Pin name Function 1 DigIn0 Digital Input in group 0 2 DigIn1 Digital Input in group 0 3 DigIn2 Digital Input in group 0 4 DigIn3 Digital Input in group 0 5 DigIn4 Digital Input in group 1 6 DigIn5 Digital Input in group 1 7 DigIn6 - Digital Input in group 1, or - Stop alarm input for axis 0 in group 1 (only supported NY4120 and NY
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4012: 1 Drive Slot System Housing 4.11 Analog I/O connector For each drive module an analog I/O connector is available. Connector type on the backplane: male, 9 pins sub-D. The following analog I/O connector is available on the backplane: AN0 : drive module slot 0 analog I/O connector 1 6 9 5 Fig. 14 Analog I/O connector (backplane) pinout The connector pin assignment is given in Table 12.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 33/164 NY4022: 2 Drive Slot System Housing 5 NY4022: 2 Drive Slot System Housing Fig. 15 NY4022 system housing See section 16 ‘Mechanical Characteristics’ on page 136 for the dimensions of the system.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing 5.1 Safety input connector Connector type on the backplane: male, 4 pins, Phoenix, MCV 1,5/ 4-GF3,5. Mating connector on the cable: Phoenix, MC 1,5/ 4-STF-3,5, order code 1847071. 1 Fig. 16 Safety connector (backplane) pinout The connector pin assignment is given in Table 13.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 35/164 NY4022: 2 Drive Slot System Housing The connector pin assignment is given in Table 14. Wiring: shielded cable, wire diameter AWG18 (4 A). Table 14 Pinout 24V System connector Pin Pin name Function 1 24V_GND 24V common 2 +24V System power (24 Volt DC) 3 SHIELD Cable shield Note: 24V_GND must be connected to the same potential as SHIELD (safety ground), not at the node side of the cable, but at the power supply. 5.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing 5.4 NY4120 / NY4140 drive power connectors The NY4120 / NY4140 drive power connectors are used to connect the drive power supply. For each drive module a separate drive power connector is available. Connector type on the backplane: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 37/164 NY4022: 2 Drive Slot System Housing 5.5 NY4130 drive power connector The NY4130 drive power connector is used to connect the drive power supply. Connector type on the backplane: male, 8 pins, Phoenix, MCV 1,5/ 8-GF-3,5. Mating connector on the cable: Phoenix, MC 1,5/ 8-STF-3,5, order code 1847181.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing The connector pin assignment is given in Table 18. Table 18 Pinout Filter capacitor connector Pin Pin name Function 1 DR_PWR + connection of the capacitor 2 DR_GND - connection of the capacitor Bosch Rexroth offers a standard Filter Capacitor kit, NY4921. See for more information chapter 11.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 39/164 NY4022: 2 Drive Slot System Housing Table 19 Pinout motor Mx.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing 5.8 Encoder connectors Each motor has its own encoder connector. Connector type on the backplane: female, 25 pins sub-D. The following encoder connectors are available on the backplane: E0.0 and E0.1 : drive module slot 0 encoder 0 and encoder 1 connector E1.0 and E1.1 : drive module slot 1 encoder 0 and encoder 1 connector Fig. 24 Encoder Ex.0 and encoder Ex.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 41/164 NY4022: 2 Drive Slot System Housing Table 21 Pinout encoder connectors Pin EnDat2.2 EnDat2.1 MSM 1 +5 Volt +5 Volt +5 Volt Hiperface Sincos S00/S90 +5 Volt +5 Volt 2 +2.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing 5.9 Fast digital I/O connectors The fast digital I/O connector (FDIGx) is available for each drive module. Connection type on the backplane: female, 9 pins sub-D. The following fast digital I/O connectors are available on the backplane: FDIG0 : drive module slot 0 fast digital I/O connector FDIG1 : drive module slot 1 fast digital I/O connector Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 43/164 NY4022: 2 Drive Slot System Housing 5.10 Digital I/O connectors The digital I/O connector (DIGx) is available for each drive module. Connector type on the backplane: male, 25 pins sub-D. The following digital I/O connectors are available on the backplane: DIG0 : drive module slot 0 digital I/O connector DIG1 : drive module slot 1 digital I/O connector 14 25 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4022: 2 Drive Slot System Housing Table 23 Pin Pinout digital I/O connectors Pin name Function 1 DigIn0 Digital Input in group 0 2 DigIn1 Digital Input in group 0 3 DigIn2 Digital Input in group 0 4 DigIn3 Digital Input in group 0 5 DigIn4 Digital Input in group 1 6 DigIn5 Digital Input in group 1 7 DigIn6 - Digital Input in group 1, or - Stop alarm input for axis 0 in group 1 (only supported NY4120 and NY
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 45/164 NY4022: 2 Drive Slot System Housing 5.11 Analog I/O connector For each drive module an analog I/O connector is available. Connector type on the backplane: male, 9 pins sub-D. The following analog I/O connectors are available on the backplane: AN0 : drive module slot 0 analog I/O connector AN1 : drive module slot 1 analog I/O connector 1 6 9 5 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing 6 NY4042: 4 Drive Slot System Housing Fig. 29 NY4042 system housing See section 16 ‘Mechanical Characteristics’ on page 136 for the dimensions of the system.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 47/164 NY4042: 4 Drive Slot System Housing 6.1 Safety input connector Connector type on the backplane: male, 4 pins, Phoenix, MCV 1,5/ 4-GF3,5. Mating connector on the cable: Phoenix, MC 1,5/ 4-STF-3,5, order code 1847071. 1 Fig. 30 Safety connector (backplane) pinout The connector pin assignment is given in Table 25.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing The connector pin assignment is given in Table 26. Wiring: shielded cable, wire diameter AWG18 (4 A). Table 26 Pinout 24V System connector Pin Pin name Function 1 24V_GND 24V common 2 +24V System power (24 Volt DC) 3 SHIELD Cable shield Note: 24V_GND must be connected to the same potential as SHIELD (safety ground), not at the node side of the cable, but at the power supply. 6.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 49/164 NY4042: 4 Drive Slot System Housing 6.4 NY4120 / NY4140 drive power connectors The NY4120 / NY4140 drive power connectors are used to connect the drive power supply. For each drive module a separate drive power connector is available. Connector type on the backplane: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing 6.5 NY4130 drive power connectors The NY4130 drive power connectors are used to connect the drive power supply. Connector type on the backplane: male, 8 pins, Phoenix, MCV 1,5/ 8-GF-3,5. Mating connector on the cable: Phoenix, MC 1,5/ 8-STF-3,5, order code 1847181.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 51/164 NY4042: 4 Drive Slot System Housing Fig. 36 Filter capacitor connector (backplane) pinout The connector pin assignment is given in Table 30. Note that the orientation of the connectors at both sides of the module housing is 180° rotated.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing The connector pin assignment for motor 0 of the NY4120 and NY4130, and the high voltage motor of the NY4140 is given in Table 31. The connector pin assignment for motor 1 of the NY4120 and NY4130 is given in Table 32. Wiring: shielded cable, wire diameter AWG14 (10 A). Table 31 Pinout motor Mx.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 53/164 NY4042: 4 Drive Slot System Housing 6.8 Encoder connectors Each motor has its own encoder connector. Connector type on the backplane: female, 25 pins sub-D. The following encoder connectors are available on the backplane: E0.0 and E0.1 : drive module slot 0 encoder 0 and encoder 1 connector E1.0 and E1.1 : drive module slot 1 encoder 0 and encoder 1 connector E2.0 and E2.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing Table 33 Pinout encoder connectors Pin EnDat2.2 EnDat2.1 MSM 1 +5 Volt +5 Volt +5 Volt Hiperface Sincos S00/S90 +5 Volt +5 Volt 2 +2.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 55/164 NY4042: 4 Drive Slot System Housing 6.9 Fast digital I/O connectors The fast digital I/O connector (FDIGx) is available for each drive module. Connection type on the backplane: female, 9 pins sub-D.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing 6.10 Digital I/O connectors The digital I/O connector (DIGx) is available for each drive module. Connector type on the backplane: male, 25 pins sub-D.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 57/164 NY4042: 4 Drive Slot System Housing Table 35 Pin Pinout digital I/O connectors Pin name Function 1 DigIn0 Digital Input in group 0 2 DigIn1 Digital Input in group 0 3 DigIn2 Digital Input in group 0 4 DigIn3 Digital Input in group 0 5 DigIn4 Digital Input in group 1 6 DigIn5 Digital Input in group 1 7 DigIn6 - Digital Input in group 1, or - Stop alarm input for axis 0 in group 1 (only supported NY4120 and NY
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4042: 4 Drive Slot System Housing 6.11 Analog I/O connector For each drive module an analog I/O connector is available. Connector type on the backplane: male, 9 pins sub-D.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 59/164 NY4052: 5 Drive Slot System Housing 7 NY4052: 5 Drive Slot System Housing safety connector system power connector system fan unit connector Safety earth connection screw 3 x drive power connector NY4130 5 x filter capacitor connector 5 x drive power connector NY4120 / NY4140 10 x motor connector 10 x encoder connector 5 x analog I/O connector 5 x digital I/O connector 5 x fast digital I/O connector Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing 7.1 Safety input connector Connector type on the backplane: male, 4 pins, Phoenix, MCV 1,5/ 4-GF3,5. Mating connector on the cable: Phoenix, MC 1,5/ 4-STF-3,5, order code 1847071. 1 Fig. 44 Safety connector (backplane) pinout The connector pin assignment is given in Table 37.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 61/164 NY4052: 5 Drive Slot System Housing The connector pin assignment is given in Table 38. Wiring: shielded cable, wire diameter AWG18 (4 A). Table 38 Pinout 24V System connector Pin Pin name Function 1 24V_GND 24V common 2 +24V System power (24 Volt DC) 3 SHIELD Cable shield Note: DR_GND must be connected to the same potential as SHIELD (safety ground), not at the node side of the cable, but at the power supply. 7.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing 7.4 NY4120 / NY4140 drive power connectors The NY4120 / NY4140 drive power connectors are used to connect the drive power supply. For each drive module a separate drive power connector is available. Connector type on the backplane: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 63/164 NY4052: 5 Drive Slot System Housing 7.5 NY4130 drive power connectors The NY4130 drive power connectors are used to connect the drive power supply. Connector type on the backplane: male, 8 pins, Phoenix, MCV 1,5/ 8-GF-3,5. Mating connector on the cable: Phoenix, MC 1,5/ 8-STF-3,5, order code 1847181.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing Fig. 50 Filter capacitor connector (backplane) pinout The connector pin assignment is given in Table 42. Note that the orientation of the connectors at both sides of the module housing is 180° rotated.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 65/164 NY4052: 5 Drive Slot System Housing The connector pin assignment for motor 0 of the NY4120 and NY4130, and the high voltage motor of the NY4140 is given in Table 43. The connector pin assignment for motor 1 of the NY4120 and NY4130 is given in Table 44. Wiring: shielded cable, wire diameter AWG14 (10 A). Table 43 Pinout motor Mx.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing 7.8 Encoder connectors Each motor has its own encoder connector. Connector type on the backplane: female, 25 pins sub-D. The following encoder connectors are available on the backplane: E0.0 and E0.1 : drive module slot 0 encoder 0 and encoder 1 connector E1.0 and E1.1 : drive module slot 1 encoder 0 and encoder 1 connector E2.0 and E2.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 67/164 NY4052: 5 Drive Slot System Housing Table 45 Pinout encoder connectors Pin EnDat2.2 EnDat2.1 MSM 1 +5 Volt +5 Volt +5 Volt Hiperface Sincos S00/S90 +5 Volt +5 Volt 2 +2.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing 7.9 Fast digital I/O connectors The fast digital I/O connector (FDIGx) is available for each drive module. Connection type on the backplane: female, 9 pins sub-D.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 69/164 NY4052: 5 Drive Slot System Housing 7.10 Digital I/O connectors The digital I/O connector (DIGx) is available for each drive module. Connector type on the backplane: male, 25 pins sub-D.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4052: 5 Drive Slot System Housing Table 47 Pin Pinout digital I/O connectors Pin name Function 1 DigIn0 Digital Input in group 0 2 DigIn1 Digital Input in group 0 3 DigIn2 Digital Input in group 0 4 DigIn3 Digital Input in group 0 5 DigIn4 Digital Input in group 1 6 DigIn5 Digital Input in group 1 7 DigIn6 - Digital Input in group 1, or - Stop alarm input for axis 0 in group 1 (only supported NY4120 and NY
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 71/164 NY4052: 5 Drive Slot System Housing 7.11 Analog I/O connector For each drive module an analog I/O connector is available. Connector type on the backplane: male, 9 pins sub-D.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4072: LMS 2 Drive Slot System Housing 8 NY4072: LMS 2 Drive Slot System Housing safety connector system power connector system fan unit connector 2 x filter capacitor connector t 2 x MUX PTC connector 2 x drive power connector NY4120/10 and NY4140/10 2 x digital and fast digital I/O connector 2 x MUX Control connector Safety earth connection screw 4 x motor connector Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 73/164 NY4072: LMS 2 Drive Slot System Housing 8.1 Safety input connector Connector type on the backplane: male, 4 pins, Phoenix, MCV 1,5/ 4-GF3,5. Mating connector on the cable: Phoenix, MC 1,5/ 4-STF-3,5, order code 1847071. 1 Fig. 58 Safety connector (backplane) pinout The connector pin assignment is given in Table 49.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4072: LMS 2 Drive Slot System Housing The connector pin assignment is given in Table 50. Wiring: shielded cable, wire diameter AWG18 (4 A). Table 50 Pinout 24V System connector Pin Pin name Function 1 24V_GND 24V common 2 +24V System power (24 Volt DC) 3 SHIELD Cable shield Note: DR_GND must be connected to the same potential as SHIELD (safety ground), not at the node side of the cable, but at the power supply. 8.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 75/164 NY4072: LMS 2 Drive Slot System Housing 8.4 NY4120/10 and NY4140/10 drive power connectors The NY4120/10 and NY4140/10 drive power connectors are used to connect the drive power supply. For each drive module a separate drive power connector is available. Connector type on the backplane: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4072: LMS 2 Drive Slot System Housing Fig. 63 Filter capacitor connector (backplane) pinout The connector pin assignment is given in Table 53. Table 53 Pinout Filter capacitor connector Pin Pin name Function 1 DR_PWR + connection of the capacitor 2 DR_GND - connection of the capacitor Bosch Rexroth offers a standard Filter Capacitor kit, NY4921. See for more information chapter 10.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 77/164 NY4072: LMS 2 Drive Slot System Housing The connector pin assignment for motor 1 of the NY4120/10 is given in Table 55. Wiring: shielded cable, wire diameter AWG14 (10 A).
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4072: LMS 2 Drive Slot System Housing 8.7 NY4960 LMS MUX PTC connectors Each drive slot has its own connector to connect the PTCs. Connector type on the backplane: female, 9 pins sub-D. The following PTC connectors are available on the backplane: PTC 0/1 : drive module slot 0 MUX PTC connector PTC 2/3 : drive module slot 1 MUX PTC connector Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 79/164 NY4072: LMS 2 Drive Slot System Housing 8.8 NY4960 LMS MUX Control connectors Each drive slot has its own connector to connect the MUX Control signals. Connector type on the backplane: male, 15 pins sub-D. The following Control connectors are available on the backplane: MUX 0 : drive module slot 0 MUX Control connector MUX 1 : drive module slot 1 MUX Control connector Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4072: LMS 2 Drive Slot System Housing 8.9 Digital and fast digital I/O connectors The digital and fast digital I/O connector ((F)DIGx) is available for each drive module. Connector type on the backplane: male, 25 pins sub-D.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 81/164 NY4072: LMS 2 Drive Slot System Housing Table 58 Pin Pinout digital and fast digital I/O connectors Pin name Function 1 DigIn0 Digital Input 0 in group 0 2 DigIn1 Digital Input 1 in group 0 3 DigIn2 Digital Input 2 in group 0 4 DigIn3 Digital Input 3 in group 0 5 Not connected 6 Not connected 7 FastIn0 Fast digital input 0 8 FastIn1 Fast digital input 1 9 GND_DIO Ground for digital output, connected to p
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4901 Strain Relief 9 NY4901 Strain Relief The NY4110 Motion Control Unit uses FireWire connections to connect to other nodes and the host. The NY4901 strain relief is developed, because FireWire connectors do not support a locking mechanism. The NY4901 strain relief consists of a bracket, a lock washer and a screw. Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 83/164 NY4916/10 Host adapter 10 NY4916/10 Host adapter The NY4916/10 is a card with a PCI interface to install in a PCI slot of a PC. The NY4916/10 host adapter facilitates the connection of a host PC to the NY4111 MCU module using a shielded Cat-5e or Cat-6 cable with RJ45 connectors or FireWire cable with FireWire connectors.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4916/10 Host adapter The crossed Ethernet cable is defined as shown in Fig. 71. Fig. 71 Crossed Ethernet cable wiring 10.1 Field diagnostics Both RJ45 connectors on the NY4916/10 include the standard green link contact indicator LED. The green LED indicates the connection to the IEEE 1394b link layer. The yellow LED of the RJ45 connectors is not used.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 85/164 NY4921 Filter Capacitor kit 11 NY4921 Filter Capacitor kit The NYCe4000 drive modules NY4120, NY4140 and NY4120/10, NY4140/10 need an extra capacitor with a low ESR (Equivalent Series Resistance) for optimal functionality at high currents. The capacitor is needed to reduce the ripple on the supply voltage during the PWM switching cycles. To prevent touching the contacts of the capacitor an encapsulation is supplied.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4921 Filter Capacitor kit Installation The capacitor must be installed as close as possible to the drives. For this purpose the I/O backplane in the standard system housings (NY4012, NY4042, NY4052, and NY4072) have dedicated connector(s) (labelled CAPx) to connect the capacitor(s). The system housing has holes with M3 threading at both sides to install the clamp(s) against the system housing with two M3 screws, length 4 mm.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 87/164 NY4930 Brake Unit 12 NY4930 Brake Unit Green status LED Red over-temperature LED Trip level switch Voltage range switch fan unit connector protective earth screw Status connector drive power output connector drive power input connector Fig. 75 NY4930/20 Brake Unit, with NY4922/10 fan unit See section 16 ‘Mechanical Characteristics’ on page 136 for the dimensions of the system.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4930 Brake Unit 12.1 Introduction When a motor is decelerated by the NYCe4000 motion control system, mechanical energy is converted into electrical energy. This conversion is called regeneration. A part of this regeneration energy is lost to friction in the mechanical system, and converted into heat due to I2R losses in the motor windings, cabling and drive module electronics.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 89/164 NY4930 Brake Unit The Brake Unit can be in 4 different states. State 1 The Brake Unit is in state 1 when no regeneration energy or little regeneration energy is generated. The Brake Unit will not dissipate any energy for this reason. In this state, capacitors store the regenerated energy. State 2 In this state, the Brake Unit dissipates regenerated energy.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4930 Brake Unit 12.4 Diagnostics When power is applied to the Brake Unit, the status output is activated and the unit operates in state 1. The regeneration energy causes an increase of the drive voltage. As long as the increase of the drive voltage is less than a certain percentage the Brake Unit operates in state 1. If the drive voltage increases more, the Brake Unit operates in state 2 and dissipates energy in the resistor.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 91/164 NY4930 Brake Unit Table 62 Status and over-temperature LED indications LED indication Description Green status LED “STAT” ON : the module is operating OFF : no power, or module switched off, due to over-temperature condition (OVT LED is ON) Red over-temperature LED “OVT” OFF : status OK ON : the internal temperature is above maximum minus 10° K.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4930 Brake Unit Table 63 Pinout drive power supply input connector Pin Pin name Function 1 Power Power supply (15 V … 150 V) 2 Power Power supply (15 V … 150 V) 3 Shield Shielding 4 Ground Ground (0 V) 5 Ground Ground (0 V) DPout – Drive power supply output Connector type on the Brake Unit: male, 5 pins, Phoenix, MSTBV 2,5/ 5-GF-5,08 connector.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 93/164 NY4930 Brake Unit Dig – Status output Connector type on the Brake Unit: male, 9 pins sub-D. 6 9 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4930 Brake Unit 12.6 Installation The position of the Brake Unit in a NYCE4000 system is shown in Fig. 84. Fig. 84 Position of the NY4930 in the NYCe4000 system See chapter 12.5 for the connections of the NY4930 Brake Unit. Make sure that you connect an appropriate cable to the Protective Earth connection screw.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 95/164 NY4930 Brake Unit Fig. 85 Positions of the rotary switches for drive voltage and over-voltage range 12.7 Expansion possibility In the condition that one NY4930 Brake Unit is not sufficient to dissipate the produced regeneration energy of the NYCe4000 system, you can connect Brake Units in parallel.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual NY4930 Brake Unit A Brake Unit can dissipate up to 170 Watt if the unit has forced cooling. Table 67 gives the maximum total dissipation for up to 5 Brake Units connected in parallel, if forced cooling is used. Due to a 3% tolerance between the units a safety margin is incorporated in the specified maximum dissipation values.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 97/164 NY4930 Brake Unit 12.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing 13 Legacy NY4010: 1 Drive Slot System Housing safety connector system power connector analog I/O connector drive power connector NY4130 (each connector powers 2 modules => 2 drives/module) digital I/O connector drive power connector NY4120/ NY4140 (each connector powers 1 module => 2 drives/module) 2 x motor connector 2 x encoder connector fast digital I/O connector Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 99/164 Legacy NY4010: 1 Drive Slot System Housing 13.1 Safety Input Connector Connector type on the backplane: male, four pins Molex micro Mate and Lock connector (Molex, 44914-0402). Fig. 90 Safety connector (backplane) pinout The connector pin assignment is given in Table 69.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing 13.3 NY4120/4140 Drive Power Connectors The NY4120/4140 drive power connector is used to connect the drive power supply. For each drive module a separate drive power connector is available. Both the drive power and drive ground are designed to conduct 14 ampere continuous. Connector type on the backplane: male, Phoenix EMSTBV 2,5/ 5-GF-5,08. 1 2 3 4 5 Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 101/164 Legacy NY4010: 1 Drive Slot System Housing 13.4 NY4130 Drive Power Connectors The NY4130 drive power connector is used to connect the drive power supply. For each drive module a separate drive power connector is available. Both the drive power + and drive power - are designed to conduct 3 ampere continuous. The drive power ground inherited the 14 ampere net attribute from the NY4120 drive ground.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing 13.5 Motor Connectors The drive module contains two motor connectors, each connector for one axis. Connector type on the backplane: male, Molex 6 pins Minifit 43879-0023 Note: Motor connection to NY4140 differs from motor connection to NY4120 and NY4130.
PAGE 103
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 103/164 Legacy NY4010: 1 Drive Slot System Housing Brushless motors (BLDC/BLAC) The connector pin assignment is given in Table 75.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing Connection to NY4140 Because of high voltage constraints, the motor connection on the connectors M0 and M1 when using the NY4140, is different from motor connection on the NY4120/NY4130. Below is the connector pin assignment for the NY4140.
PAGE 105
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 105/164 Legacy NY4010: 1 Drive Slot System Housing 13.6 Encoder Connectors Each motor connector has its own encoder connector (E0 and E1). The encoder connector is of the opposite gender of the fast digital I/O connector to prevent malfunction caused by mismatching.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing 13.7 Fast Digital I/O Connectors The fast digital I/O connector (Fdig) is available for the drive module. Connector type on the backplane: male, 15 pins sub-D The connector pin assignment is given in Table 82.
PAGE 107
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 107/164 Legacy NY4010: 1 Drive Slot System Housing 13.8 Digital I/O Connectors The digital I/O connector (Dig) is available for the drive module.
PAGE 108
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4010: 1 Drive Slot System Housing Fig.
PAGE 109
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 109/164 Legacy NY4010: 1 Drive Slot System Housing 13.9 Analog I/O Connector For the drive module an analog I/O connector is available.
PAGE 110
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing 14 Legacy NY4040: 4 Drive Slot System Housing safety connector system power connector 2 x drive power connector NY4130 (each connector powers 2 modules => 2 drives/module) 4 x drive power connector NY4120/4140 (each connector powers 1 module => 2 drives/module) 8 x motor connector 8 x encoder connector 4 x analog I/O connector 4 x digital I/O connector 4 x fast digital I/O connector
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 111/164 Legacy NY4040: 4 Drive Slot System Housing 14.1 Safety Input Connector Connector type on the backplane: male, four pins Molex micro Mate and Lock connector (Molex, 44914-0402). 3 1 4 2 Fig. 100 Safety connector (backplane) pinout The connector pin assignment is given in Table 85.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing 14.3 NY4120/4140 Drive Power Connectors The NY4120/4140 drive power connector is used to connect the drive power supply. For each drive module a separate drive power connector is available. Both the drive power and drive ground are designed to conduct 14 ampere continuous. Connector type on the backplane: male, Phoenix, EMSTBV 2,5/ 5-GF-5,08.
PAGE 113
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 113/164 Legacy NY4040: 4 Drive Slot System Housing 14.4 NY4130 Drive Power Connectors The NY4130 drive power connector is used to connect the drive power supply. Both the drive power + and drive power - are designed to conduct 3 ampere continuous. The drive power ground inherited the 14 ampere net attribute from the NY4120 drive ground. Connector type on the backplane: male, Phoenix, EMCV 1.5/ 8-GF-3,5.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing 14.5 Motor Connectors Each drive module contains two motor connectors, each connector for one axis. Connector type on the backplane: male, Molex 6 pins Minifit 43879-0023 Note: Motor connection to NY4140 differs from motor connection to NY4120 and NY4130.
PAGE 115
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 115/164 Legacy NY4040: 4 Drive Slot System Housing Brushless motors (BLDC/BLAC) The connector pin assignment is given in Table 91.
PAGE 116
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing Connection to NY4140 Because of high voltage constraints, the motor connection on the connectors M0 and M1 when using the NY4140, is different from motor connection on the NY4120/NY4130. Below is the connector pin assignment for the NY4140.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 117/164 Legacy NY4040: 4 Drive Slot System Housing 14.6 Encoder Connectors Each motor connector has its own encoder connector (E1 – E7). The encoder connector is of the opposite gender of the fast digital I/O connector to prevent malfunction caused by mismatching.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 119/164 Legacy NY4040: 4 Drive Slot System Housing 14.7 Fast Digital I/O Connectors The fast digital I/O connector (Fdigx) is available for each drive module. The following connectors are fast digital I/O Connectors: Fdig0, Fdig1, Fdig2, Fdig3. Connection type on the backplane: male, 15 pins sub-D The connector pin assignment is given in Table 98.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing 14.8 Digital I/O Connectors The digital I/O connector (Digx) is available for each drive module. The following connectors are digital I/O connector: Dig0, Dig1, Dig2, Dig3.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 121/164 Legacy NY4040: 4 Drive Slot System Housing Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4040: 4 Drive Slot System Housing 14.9 Analog I/O Connector For each drive module a analog I/O connector is available.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 123/164 Legacy NY4050: 5 Drive Slot System Housing 15 Legacy NY4050: 5 Drive Slot System Housing safety connector system power connector 3 x drive power connector NY4130 (each connector powers 2 modules => 2 drives/module) 5 x drive power connector NY4120/4140 (each connector powers 1 module => 2 drives/module) 10 x motor connector 10 x encoder connector 5 x analog I/O connector 5 x digital I/O connector 5 x fast digital I/O connector
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing 15.1 Safety Input Connector Connector type on the backplane: male, four pins Molex micro Mate and Lock connector (Molex, 44914-0402). Fig. 110 Safety connector (backplane) pinout The connector pin assignment is given in Table 101.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 125/164 Legacy NY4050: 5 Drive Slot System Housing 15.3 NY4120/4140 Drive Power Connectors The NY4120/4140 drive power connector is used to connect the drive power supply. For each drive module a separate drive power connector is available. Both the drive power and drive ground are designed to conduct 14 ampere continuous.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing 15.4 NY4130 Drive Power Connectors The NY4130 drive power connector is used to connect the drive power supply. For each drive module a separate drive power connector is available. Both the drive power + and drive power - are designed to conduct 3 ampere continuous. The drive power ground inherited the 14 ampere net attribute from the NY4120 drive ground.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 127/164 Legacy NY4050: 5 Drive Slot System Housing 15.5 Motor Connectors Each drive module contains two motor connectors, each connector for one axis. Connector type on the backplane: male, Molex 6 pins Minifit 43879-0023 Note: Motor connection to NY4140 differs from motor connection to NY4120 and NY4130.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing Connection to NY4120 and NY4130 Brushless motors (BLDC/BLAC) The connector pin assignment is given in the Table 107.
PAGE 129
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 129/164 Legacy NY4050: 5 Drive Slot System Housing Connection to NY4140 Because of high voltage constraints, the motor connection on the connectors M0 and M1 when using the NY4140, is different from motor connection on the NY4120/NY4130. Below is the connector pin assignment for the NY4140.
PAGE 130
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing 15.6 Encoder Connectors Each motor connector has its own encoder connector (E0 – E9). The encoder connector is of the opposite gender of the fast digital I/O connector to prevent malfunction caused by mismatching.
PAGE 131
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 131/164 Legacy NY4050: 5 Drive Slot System Housing Fig.
PAGE 132
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing 15.7 Fast Digital I/O Connectors The fast digital I/O connector (Fdigx) is available for each drive module. The following connectors are fast digital I/O Connectors: Fdig0, Fdig1, Fdig2, Fdig3, Fdig4. Connector type on the backplane: male, 15 pins sub-D The connector pin assignment is given in Table 114.
PAGE 133
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 133/164 Legacy NY4050: 5 Drive Slot System Housing 15.8 Digital I/O Connectors The digital I/O connector (Digx) is available for each drive module. The following connectors are digital I/O connector: Dig0, Dig1, Dig2, Dig3, Dig4.
PAGE 134
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Legacy NY4050: 5 Drive Slot System Housing Fig.
PAGE 135
NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 135/164 Legacy NY4050: 5 Drive Slot System Housing 15.9 Analog I/O Connector For each drive module an analog I/O connector is available.
PAGE 136
/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics 16 Mechanical Characteristics 16.1 Module Size NYCe4000 control system is designed in a very small size. The module size is 130 mm depth and 115 mm height. The distance between the modules is 20 mm. The connections to the IEEE 1394 network are located on the front of the NY4110 and NY4111.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 137/164 Mechanical Characteristics NY4012 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 139/164 Mechanical Characteristics NY4022 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 141/164 Mechanical Characteristics NY4042 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 143/164 Mechanical Characteristics NY4052 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 145/164 Mechanical Characteristics NY4072 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 147/164 Mechanical Characteristics 16.3 Legacy system dimensions NY4010 - 1 Drive Slot System Housing NY4040 - 4 Drive Slot System Housing NY4050 - 5 Drive Slot System Housing NY4010 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 149/164 Mechanical Characteristics NY4040 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 151/164 Mechanical Characteristics NY4050 Fig.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Mechanical Characteristics Fig.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 153/164 NYCe4000 Hardware Glossary 17 NYCe4000 Hardware Glossary Expression Definition Housing module NYCe4000 motion node housing including the System backplane, which contains and interconnects the functional modules. System backplane Interconnect between MCU module and other NYCe4000 motion node modules. I/O backplane Connection panel between NYCe4000 motion node modules and motor and I/O connectors.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Earthing, Shielding and Cabling 18 Earthing, Shielding and Cabling 18.1 Shielding and Earthing General information on shielding and housing The galvanic isolation in the NYCe4000 node between the different functions is not intended for a deliberate potential difference between the functions.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 155/164 Earthing, Shielding and Cabling In many installations, however, it is quite acceptable for these functions to be combined and connected to a single power supply. In a custom I/O backplane, this may even be done in the backplane itself. Never combine the drive power supply in case it is also 24 Volt with the other functions, even if the drive power has enough reserve capacity.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Earthing, Shielding and Cabling Motor cables In the NYCe4000, the maximum motor output current of the drive modules is limited by the following preventive measures implemented in the drive module hardware and the NYCe4000 software. Drive module hardware - To prevent damage to the drive modules, the hardware detects motor short currents (> 50 A) and switches the drive off.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 157/164 Earthing, Shielding and Cabling also be desirable to connect a termination resistor between the signal wires at the NYCe4000 side. Consult the supplier’s installation instructions.
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/164 Bosch Rexroth AG Earthing, Shielding and Cabling NYCe4000 Standard Housings and Accessories Manual
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 159/164 Environmental Conditions 19 Environmental Conditions 19.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Environmental Conditions 19.3 Electromagnetic Compatibility Emission Standard EN 55022 is met (class A).
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 161/164 Cleaning, Disposal and Environmental Protection 20 Cleaning, Disposal and Environmental Protection 20.1 Cleaning Softly wipe the surface with a dampened cloth using a diluted neutral detergent or alcohol, and then wipe the surface again with a dry cloth. For systems without a fan, use a compressor or vacuum cleaner to blow off the accumulated dust in the ventilating channel of the housing and inside the housing.
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/164 Bosch Rexroth AG NYCe4000 Standard Housings and Accessories Manual Cleaning, Disposal and Environmental Protection 20.3 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances that they can release in the case of appropriate use. Normally there aren't any negative effects on the environment to be expected.
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NYCe4000 Standard Housings and Accessories Manual Bosch Rexroth AG 163/164 Service and Support 21 Service and Support 21.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries.
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 40-0 Fax +49 9352 40-4885 www.boschrexroth.com Bosch Rexroth AG Electric Drives and Controls Luchthavenweg 20 5657 EB Eindhoven, The Netherlands Phone +31 40 257 8888 fax +31 40 257 8800 www.boschrexroth.