Studio Equipment Safe Operating Procedures ED/ID Studio Office of Safety & Risk Management Rosalie Sharpe Pavilion 115 McCaul Room 2210
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Band Saw Machine Location Manufacturer Applicable Legislation Sources Band Saw Model: K-1433fx ED/ID Studio Name: King Canada Industrial Inc.
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3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: • Make sure you understand all of the instructional material before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before sawing Picture 2 a) b) c) d) Picture 3 3.2 Put on your PPE Mark the desired area(s) to be sawed. There is always danger of kickback when using the band saw. If required, Adjust the table height and tilt the table to produce cuts at various angles (see picture 1). e) Adjust upper blade guard. (see picture 2) – adjust this guard so that it is just above the material being cut.
Picture 5 Picutre 4 2. Sawing a) It is unsafe to cut material that is unsupported by the table and should never be attempted. Only cut wood materials. b) Start the band saw and allow it to gather speed before beginning the cut. c) Do not feed work until the blade has reached full speed. d) Place the work piece on the table (picture 4). Keep hands clear of the blade.
4.0 Maintenance and Repair 4.1. LOTO Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Band saw Equipment Location: Total # of Energy Isolation Devices/locks: EDID Studio 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure that all guards are in place and in good working order Ensure that the band saw is secured. Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations is removed. Ensure that all tools/wrenches are removed from the table. Ensure that the flywheels are aligned. The speed setting knob is in good working condition and not loose.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Bench Grinder Machine Location Manufacturer Applicable Legislation Sources Bench Grinder (8”) Model: 23-881 ED/ID Name: Delta International Machinery Address: 644 Imperial Road, Guelph, Ontario N1H 6M7 Telephone: (519) 836-4390 CAN/CSA-Z432-04 “Safeguarding of Machinery” CSA Z460-05 “Control of hazardous energy-lockout and other methods” Manufacturer’s Manual Safe Work BC, CCOHS, and IAPA resources REA Engineer Specifications Studio Technicians DO NOT USE THIS MACHINE UNLESS YOU ARE TRAINED IN ITS SAFE US
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located? The belt sander has an attachment plug and receptacle (plug/socket combination) and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: • Make sure you understand all of the instructional material before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before using the grinder a) Put on your PPE. Never wear gloves while using a grinder; they may become caught in the rotating mechanism and cause severe injury. b) Turn the wheel by hand to ensure it doesn’t touch the guard, particle shield or tool rest (see picture 1) and runs freely. c) Make sure that the wheel is not in contact with the work when you go to start the grinder.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Bench Grinder Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Machine is secured and balanced Ensure the area around the grinder free of slip/trip hazards. Ensure the debris/material from previous operations has been removed. Ensure that the wheels are free of defects (tears in the wheels can be very hazardous as they can propel debris towards the operator). Ensure that the wheels move freely without obstruction.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Brad Nailer Machine Location Manufacturer Applicable Legislation Sources Brad Nailer Model: BN200A ED/ID Name: Porter Cable Corporation Address: 505 Southgate Drive, Guelph, ON, N1H 6M7 Tel: (519) 767-4131 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before nailing a) Put on required PPE. b) Load the tool magazine with nails (same type and size to prevent a malfunction and injury) c) Connect the air hose (see picture 1)-do not point the nailer toward you or anyone else when doing so, to prevent accidental engagement of the tool d) Add a couple of drops of oil to lubricate before use. e) Plug in tool for power 2. Nailing Picture 2 3.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that the work area is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. Ensure that the air hose is secured to prevent danger if there is sudden jerking or catching. Ensure that the air hose is routed away from sharp edges and obstacles, which it may become dangerously caught on during operation.
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Buffing Wheel Machine Location Manufacturer Applicable Legislation Sources Buffing Wheel ED/ID Name: Allen-Bradley Address: 135 Dundas Street, Cambridge, Ontario N1R 5X1 Telephone: 519/623-1810 CAN/CSA-Z432-04 “Safeguarding of Machinery” CSA Z460-05 “Control of hazardous energy-lockout and other methods” Manufacturer’s Manual Safe Work BC, CCOHS, and IAPA resources REA Engineer Specifications Studio Technicians DO NOT USE THIS MACHINE UNLESS YOU ARE TRAINED IN ITS SAFE USE!
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Do you know where the emergency stop feature is located? 3 Are guards in place and in good working order? 4 Is the area around the buffing wheel free of slip/trip hazards? 5 Has the debris/material from previous operations been removed? 6 7 Are the buffing wheels free of defects? Ensure there are no tears or cuts in the fabric of the buffing wheel.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the buffer a) Put on your PPE. Never wear gloves while buffing; they may become caught in the rotating mechanism and cause severe injury. b) Make sure that the buffing wheels are not in contact with the work when you go to start the buffer. c) Beware of entanglement hazards from moving buffing wheels. Picture 1 2. Using the Grinder Picture 2 3.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Buffing wheel Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Machine is secured and balanced Ensure the area around the buffing wheel free of slip/trip hazards. Ensure the debris/material from previous operations has been removed. Ensure that the wheels are free of defects (tears in the wheels can be very hazardous as they can propel debris towards the operator). Ensure that the wheels move freely without obstruction.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Disc Sander Machine Disc Sander General Model: 100 Busy Bee Inc. Model: B-712 ED/ID Name: General Mfg. Corporation Ltd. Address: 8360, Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone:(514) 326-1161 Location Manufacturer Applicable Legislation Sources Name: Busy Bee Inc.
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Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before sanding a) Put on your PPE. Never wear gloves while using a disc sander; they may become caught in the rotating mechanism and cause severe injury. b) Ensure the dust collection system is on. c) If required, tilt the disc sander table in a range between 20 and 45 degree downward (see picture 1) and lock it in place with the locking handle. Remember; never adjust the table angle while the sander is running. Picture 2 2.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Disc Sander (Busy Bee) Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Disc Sander (General Mfg. Co. Ltd) Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Sander is secured and balanced Ensure the area around the sander free of slip/trip hazards. Ensure the debris/material from previous operations has been removed.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Down Draft Table Machine Location Manufacturer Applicable Legislation Sources Down Draft Table Model: 10-700M1 ED/ID Name: General International Mfg.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Do you know where the emergency stop feature is located? 3 Are guards in place and in good working order? 4 Is the area around the table free of slip/trip hazards? 5 Has the debris/material from previous operations been removed? 6 Are the metal dust curtains in place? (they help improve dust collection) Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the down draft table a) Put on your PPE. Picture 1 2. Using the down draft table Picture 2 3.2 a) b) c) d) Place your material on the perforated surface. Turn on the down draft table. Do your manual work (sanding or grinding) on the table. If using a powered hand tool or other equipment, place the equipment on the downdraft table.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Down Draft Table Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Machine is secured and balanced Ensure the area around the table is free of slip/trip hazards. ✔ Ensure cabinet door is kept closed. Check for any air leaks. Clean and remove any dust or particles. WEEKLY ✔ Ensure the motor is working properly. MONTHLY Empty the dust collection tray and remove the dust from it.
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Drill Press Machine Location Manufacturer Applicable Legislation Sources Drill Press (17’’Drill Press) Model: KC-118FC ED/ID Name: King Canada Industrial Inc.
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Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Installing drill bit a) Put on your PPE. Do not wear gloves when operating the drill press. b) Insert the drill bit shank securely into the chuck and tighten the chuck by hand (see picture 1). Use a correctly ground drill bit for the material being drilled – use only drill bits that have shanks of ½” in diameter or less. c) Use the chuck key to further secure the drill bit.
Picture 6 Picture 5 4. Drilling a) Use a clamp or vice (see picture 5) to secure the material to the table via the T channels to prevent the work piece from spinning. NEVER work free hand. b) Ensure that the longest dimension of the work piece is to the left of your body, so that if it does come lose it can be stopped from spinning a complete revolution. (Drill Presses turn clockwise when cutting; the material has a tendency to spin clockwise as well).
4.0 Maintenance and Repair 4.1. LOTO Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Drill Press Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure that all guards are in place and in good working order, and that the foot break and red safety stitch are in the fully up and out position. Inspect the chuck on a daily basis to ensure that the teeth are not worn down, since this may restrict tightening and securing of the material.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Hand Drill Machine Location Manufacturer Applicable Legislation Sources Hand Drill Model: 6012D/6260D/6207D (cordless) ED/ID Name: Makita Electric Works, Ltd. Address: 1950 Forbes Street, Whitby, Ontario, L1N 7B7 Tel: 1(800) 263-3734 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Before Drilling Put on required PPE. Mark the areas to be drilled. Secure the work piece with a clamp/vise-NEVER work free hand. Install the bit as far into the chuck as possible-do not do this when operating the tool. e) Tighten the chuck by hand. f) Place the chuck key (see picture 1) in each of the chuckholes and tighten clockwise-tighten all three evenly.
3. After Nailing a) Release the trigger to turn off the drill and disconnect when not in use. b) Remove the bit-turn the chuck key counterclockwise in just one hole and then loosen the chuck by hand. c) Put away tool d) Loosen the clamp/vise and remove the work piece. e) Remove the chips from the area with a brush, NEVER by hand. f) Sweep the floor surrounding the drill. 4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage.
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Handheld Belt Sander Machine Location Manufacturer Applicable Legislation Sources Handheld Belt Sander Model: 9910/9911 ED/ID Name: Makita Canada Inc. Address: 1950 Forbes Street, Whitby, Ontario, L1N 7B7 Tel: 1(800) 263-3734 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before Sanding a) Put on required PPE. b) Never wear gloves while using a belt sander; they may become caught in c) the rotating mechanism and cause severe injury. Secure the work piece with a clamp or vise. Picture 1 2. Sanding Picture 2 3.2 a) Plug in the sander-Never turn on the sander when in contact with the work piece. Kickback can occur. b) Turn on Sander.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that tool is secure with no loose parts Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. Ensure that the belt is free of defects and kept secure.
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Handheld Palm Sander Machine Location Manufacturer Applicable Legislation Sources Handheld Palm Sander Model: 6148 ED/ID Name: Milwaukee Electrical Tool Corporation Address: 4825 Highway 45 North Jackson, TN 38305 Tel: 1-888-848-5175 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before Sanding Put on required PPE. Never wear gloves while using the sheet sander; they may become caught in the rotating mechanism. b) Secure the work piece with a clamp or vise. c) Select the appropriate sandpaper and install the abrasive sand paper onto the tool (see picture 1). d) Place the power cord out of the way of the tool. Picture 1 a) Picture 2 2. Sanding Picture 3 3.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that tool is secure with no loose parts Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. Ensure that the belt is free of defects and kept secure.
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Handheld Rotary Tool Machine Location Manufacturer Applicable Legislation Sources Handheld Rotary Tool Model: 275T6/285T6 ED/ID Name: Dremel Division of Robert Bosch Tool Corporation Address: P.O.Box 1468 Racine, Wisconsin 53401 Tel: 1-800-437-3635 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the Jigsaw a) Put on required PPE. b) Secure the work piece with a clamp/vise-never work free hand as this can Picture 1 c) d) e) f) g) h) lead to loss of control and injury. Attach the rotary tool accessory onto the tool (see picture 1). Ensure the accessory is tightened properly (insert the bit as far as possible. Use a wrench or chuck to further tighten the piece. Never change the tool accessory when it is in motion.
3. After Using the Jigsaw a) b) c) d) Release the switch lever to stop the rotary tool. Disconnect when not in use-never leave the tool running unattended. Remove the accessory tool and put away the tool. Do not touch the work piece immediately following operation-it may be hot. e) Clean the tool-NEVER clean while it is in motion. f) Sweep the floor surrounding the work area. 4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage.
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Heat Gun Machine Location Manufacturer Applicable Legislation Sources Heat Gun Model: 54-6503-0 ED/ID Name: Mastercraft Tel: 1-877-888-3872 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the Heat Gun a) Put on required PPE. b) Turn on the ventilation. c) Place the power cord out of the way of the tool. 2. Using the Heat Gun Picture 1 3.2 a) Never direct the hot airflow toward anyone or yourself. b) Plug in and turn on the heat gun. c) Select temperature setting to high (842F) or low(482F) depending on the amount of heat required for the operation. d) Hold the heat gun firmly with your dominant hand (see picture 1).
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that tool is secure with no loose parts Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. ✔ Keep the heat gun clean and in good repair for maximum performance. Keep the tool clean, dry and free of oil and grease.
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Horizontal Belt Sander Machine Location Manufacturer Applicable Legislation Sources Horizontal Belt Sander (Edge Sander) Model: PMC150 ED/ID Name: Doucet Machineries Inc.
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Equipment Specific Safe Operating Procedure (SOP) Picture 1 1. Before sanding a) Put on your PPE. Never wear gloves while using a disc sander; they may become caught in the rotating mechanism and cause severe injury. b) Ensure the dust collection system is on. c) If required, tilt the disc sander table in a range between 20 and 45 degree downward (see picture 1) and lock it in place with the locking handle. Remember; never adjust the table angle while the sander is running. Picture 3 Picture 2 2.
3. After Sanding a) Turn off the power and disconnect the sander. b) Clean the sander and the workspace. NEVER clean the machine while it is in motion. c) Remove all accumulated debris on the sander. d) Clean the drums to prevent tracking problems and slippage of the sanding belt. e) Clean the dust chute to avoid major accumulation of dust inside the sander. f) Use a vacuum to clean the motor. g) Sweep the floor surrounding the sander.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Horizontal Belt Sander Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Sander is secured and balanced Ensure the area around the sander free of slip/trip hazards. ✔ Ensure the debris/material from previous operations has been removed. Make sure lock knobs and handles are tight. WEEKLY ✔ Ensure the belt is secured on the rolling drums.
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Hot Wire Cutter Machine Location Manufacturer Applicable Legislation Sources Hot Wire Cutter ED/ID Custom CAN/CSA-Z432-04 “Safeguarding of Machinery” CSA Z460-05 “Control of hazardous energy-lockout and other methods” Manufacturer’s Manual Safe Work BC, CCOHS, and IAPA resources REA Engineer Specifications Studio Technicians DO NOT USE THIS MACHINE UNLESS YOU ARE TRAINED IN ITS SAFE USE!
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located? The hot wire cutter has an attachment plug and receptacle (plug/socket combination) and so it may be used to disable the machine in the event of an emergency.
Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Before using the Hot Wire Cutter a) Put on your PPE. Use heat resistant gloves to prevent getting burns. As well as a dust mask or respirator to protect yourself from toxic fumes emitted from the heated material. b) Place the exhaust hood in close proximity to the hot wire cutter (see picture 1). c) Plug in the equipment and turn on the power (button located on the bottom side of the hot wire cutter- see picture 2).
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Hot Wire cutter Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Machine is secured and balanced Ensure the area around the cutter is free of slip/trip hazards. ✔ Ensure the debris/material from previous operations has been removed. Ensure the temperature control is working. Ensure that hot wire is free of defects. Ensure all electrical wires are properly connected. Keep the surface of the hot wire cutter clean. Use normal cleaning solutions to keep it clean.
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Jigsaw Machine Heat Gun Model: 1584VS, 4305 ED/ID Name: Bosch Address: Robert Bosch Limited, Broadwater Park, Denham, Uxbridge, Middlesex, UB9 5HJ Tel: 0844 7360107 Location Manufacturer Applicable Legislation Sources Name: Makita Electric Works, Ltd. Address: 1950 Forbes Street, Whitby, Ontario, L1N 7B7 Tel: 1(800) 263-3734 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the Jigsaw Picture 1 a) Put on required PPE. b) Preselect the stroke rate and the pendulum action using the adjustment c) d) e) f) g) levers (depends on the material being used). Keep the pendulum action off when working on thin materials. Select the cutting angle adjustment if required.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that tool is secure with no loose parts Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. Ensure that all bolts/adjustments are tight. Ensure that the tool foot is in good condition.
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Milling Machine Machine Location Manufacturer Applicable Legislation Sources Milling Machine ED/ID Name: Busy Bee Inc.
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3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: • Make sure you understand all of the instructional material before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Installing the Cutter a) Put on your PPE. Do not wear gloves when operating the milling machine. b) Move bed as far as possible from chuck while setting up to avoid hand injuries. c) Hold cutters (see picture 1) with a cloth or gloves to avoid being cut while inserting them. d) Mount the cutter in to the chuck (see picture 1) and tighten. e) Use the chuck key to further secure the cutter.
Picture 6 3. Milling a) b) c) d) e) f) g) Turn on the milling machine and allow it to reach full speed. Use the speed change hand wheel to choose RPM. (picture 6) Keep hands and rags away and don’t reach over/near the revolving cutter. Move the spindle handle down to bring the cutter head down. Start to mill the work piece. Never adjust the workpiece when the machine is in operation. If anything unexpected occurs, immediately disable the equipment by shutting it off. 3.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Milling Machine Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Machine is secured and balanced Ensure the area around the cutter is free of slip/trip hazards. ✔ Ensure the debris/material from previous operations has been removed. Ensure that the chuck (worn teeth may restrict tightening and securing of the material) and cutters are free of defects. Ensure that the fingers [pieces] that come in contact with the cutter are free from defects and close evenly.
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Router Machine Router Model: 3901, PR10E ED/ID Name: Makita Electric Works, Ltd. Address: 1950 Forbes Street, Whitby, Ontario, L1N 7B7 Tel: 1(800) 263-3734 Location Manufacturer Applicable Legislation Sources Name: BOSCH Address: 1800 Central road Mt. Prospect, IL Tel: 1-877-267-2499 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located (button/switch/cord)? The tool has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the Router Put on required PPE. Select the router bit. Turn the router upside down on its motor cap. Clean and insert the bit shank in to the collet and tighten-never tighten the collect without bit-cqreful of pinch points. e) Select the base plate. f) Secure the work piece with a clamp or vise as close to the workbench as possible but not close enough for the bit to come in contact with the work bench when through-cutting.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that tool is secure with no loose parts Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Check the tool for any visual defects. Ensure that the tool foot is in good condition. Ensure that the motor is securely attached to the base. WEEKLY Clean the router.
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Scroll Saw Machine Scroll Saw (16”) Model: SJ401 ED/ID Location Manufacturer Applicable Legislation Sources Name: Makita Address: 1950 Forbes Street, Whitby, Ontario, L1N 7B7 Tel: 1(800) 263-3734 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 Do you know where the emergency stop feature is located (button/switch/cord)? The saw has an attachment plug and receptacle (plug/socket combination) for cord connection and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: a) Notify the studio technician/class assistant or faculty that you are operating this machine. b) Make sure you understand all of the instructional material and/or faculty and technician instruction before operating this equipment.
Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. a) b) c) d) e) f) g) h) i) Picture 3 3.2 j) k) Before sawing Put on required PPE. Mark the desired area(s) to be sawed. There is always danger of kickback. Tilt the table (up to 45°) if desired, and secure it in place using the table lock knob. Refer to the degree scale Tilt the hold down so that it’s parallel to table When making interior cuts.
Picture 5 Picture 4 2. Sawing a) It is unsafe to cut wood that is unsupported by the table and should never be attempted. Never use a person as a substitute for a table extension. b) Start the scroll saw by pulling on the switch and rotate the knob to the desired speed (see picture 4). c) Do not feed work until the blade has reached full speed. d) Feed the material into the blade in a smooth, controlled manner. e) Ease up on sawing pressure as the saw starts to break through the material.
4.0 Maintenance and Repair 4.1. LOTO Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Scroll saw Equipment Location: ED/ID Studio Room 517 Total # of Energy Isolation Devices/locks: 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of frays and damage. Ensure that blade guard and the hold down foot is in good working order. Ensure that the saw is secured on a workbench or stand. Ensure that the area around the saw is free of slip/trip hazards. Ensure that the debris/material from previous operations are removed. Ensure that the sawdust blower tube is in place and working. Check the blade for any visual defect. Do not run your hands against the blade teeth.
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Oscillating Spindle Sander Machine Location Manufacturer Applicable Legislation Sources Oscillating Spindle Sander Model: 15020-M1 ED/ID Name: General International Corporation Ltd. Address: 8360 Cham-d’Eau, Montreal (Quebec), Canada H1P 1Y3.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located? The sander has an attachment plug and receptacle (plug/socket combination) and so it may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: • Make sure you understand all of the instructional material before operating this equipment. Failure to follow safety instruction and warnings may result in serious personal injury, fire or property damage.
Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Before sanding a) Put on your PPE. Never wear gloves while using a sander; they may become caught in the rotating mechanism and cause severe injury. b) Select the correct spindle (see picture 1) for the material being sanded. c) Select an insert plate that comes closest to the spindle without touching it. d) Clean the sanding arbor and the main shaft hole before inserting the sanding arbor into the shaft.
3. After Sanding a) Turn off the power and disconnect the sander when not in use. b) Clean the sander and the workspace. NEVER clean the machine while it is in motion. c) Readjust bench to 90 degrees. d) Sweep the floor surrounding the sander.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Spindle Sander Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Ensure guards are in place and in good working order. Sander is secured and balanced Ensure the area around the sander free of slip/trip hazards. Ensure the debris/material from previous operations has been removed. Ensure all tools/wrenches are removed from the table.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Spray Booth Machine Spray Booth Model: FABF-5 Location ED/ID Manufacturer Name: Paasche Address: 4311 N. Normandy Avenue, Chicago, IL 60634-1395 Telephone: 773-867-9191 Applicable Legislation Occupational Health and Safety Act and Regulations for Industrial Establishments (R.R.O.
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2.0 Pre-use Inspection Checklist Check 1 Is the ventilation system turned on? 2 Is the spray booth area free of slip/trip hazards? 3 Are flammable/combustible materials removed from the spray booth? 4 Has the debris/material from previous operations been removed? 5 Are the spraying materials (paints, primers, sealers, and other coatings) ready for use? 6 Is the spray booth free from electrical equipment, switches, lights, or other devices? Y N N/A Comments/Corrective Action: 3.
Equipment Specific Safe Operating Procedure (SOP) 1. Before using the spray booth a) b) c) d) e) f) Have the spraying material (spray cans/airbrush) ready for use. Read the MSDS for the chemical being used. Put on required PPE Turn on the ventilation system. Prepare your material to be sprayed. Use the spray booth only for spray painting and coating. 2. Using the spray booth a) All spray painting should be done in the spray booth.
4.0 Maintenance and Repair 4.1 Inspection Checklist DAILY Ensure the spray booth area is free of slip/trip hazards. Ensure flammable/combustible materials are removed from the spray booth. Inspect the spray booth and do maintenance work. Ensure debris/material have been removed after each use. Ensure the spraying materials (paints, primers, sealers, and other coatings) are stored on the designated shelf or flammable cabinet.
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Strip Heater Machine Location Manufacturer Applicable Legislation Sources Strip Heater (heat bender) Model: EMX-1 & EMX-2 ED/ID Name: Kidder Mfg.Co.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 The strip heater has a plug that may be used to disable the machine in the event of an emergency.
3.2 Equipment Specific Safe Operating Procedure (SOP) 1. Before using the Strip Heater a) b) c) d) e) Put on your PPEs Plug in the heater and turn the unit on (the pilot light will light up). Set the temperature knob (located underneath the unit) to “HI”. Allow the strip heater to heat. Notify individuals around you that the machine is on. Picture 1 2. Using the Strip Heater a) Place the material on the strip heater with the area to be formed directly above the heating element and let it heat.
LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Strip Heater Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Machine is secured and balanced Ensure the area around the cutter is free of slip/trip hazards. ✔ Ensure the debris/material from previous operations has been removed. Ensure the temperature control is working. Ensure that heating strip is free of defects. Ensure “Warning-Burn Hazard” or “Hot! Use Caution” labels are placed in conspicuous locations to alert personnel of the thermal hazard(s).
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Table Saw Machine Location Manufacturer Applicable Legislation Sources Table Saw (with Unifence Saw Guide) Model: 350 ED/ID Name: General MFG. CO. LTD.
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2.0 Pre-use Inspection Checklist Check 1 Are the power cords free of frays and damage? 2 3 Do you know where the emergency stop feature is located? The saw’s attachment plug may be used to disable the machine in the event of an emergency.
3.0 Safe Operating Procedure (SOP) This procedure is outlined as follows: General Safety Guidelines Equipment Specific Safety Operating Procedure 3.1 General Safety Guidelines Before using the machine, perform the following general safety checks: • Notify the studio technician/class assistant or faculty that you are operating this machine. • Make sure you understand all of the instructional material before operating this equipment.
Equipment Specific Safe Operating Procedure (SOP) Picture 4 Picture 3 Picture 2 Picture 1 1. Before sawing Picture 5 3.2 a) Put on your PPE. b) Position and lock the fence along the guide rail (see picture 1) to reduce guesswork and to assist in parallel/repetitive cuts; adjust the fence for the thickness of the cut. c) Raise, lower or change the angle of the blade using the blade raising hand wheels (see picture 2).
Picture 7 Picture 6 2. Ripping (Lengthwise cuts, through a board) a) Place the work piece flat onto the table-it is unsafe to cut wood that is unsupported by the table and could result in the stock being thrown by the blade, resulting in injury. b) Use a push stick/holding fixture for narrow ripping cuts and/ or pieces less than 4” wide (see picture 6), except when it interferes with the guard, to prevent contacting the blade.
Picture 11 4. After sawing a) Turn off the table saw and disconnect when not in use. b) Allow the saw to stop on its own accord after turning the power off. NEVER try to stop the saw with your hand and don’t touch the sawed wood immediately, as it is hot. c) Do not leave the saw running or connected when not in use. d) For safety, lower the blade when not in use (see picture 11). e) Remove the chips from the surrounding area with a brush, NEVER by hand.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Table Saw Equipment Location: Total # of Energy Isolation Devices/locks: EDID 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY ✔ Ensure that guards are in place and in good working order. Ensure that the saw is secure. Ensure that the area around the saw is free of slip/trip hazards. Ensure that flammable/combustible materials are removed from the immediate work area. Ensure that debris/material from previous operations has been removed. Ensure that the tabletop is smooth and polished.
5.0 Document Control Any changes or updates to this document must be recorded and maintained.
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Vacuum and Heating Table Machine Location Manufacturer Applicable Legislation Sources Vacuum and Heating Table ED/ID Unknown CAN/CSA-Z432-04 “Safeguarding of Machinery” CSA Z460-05 “Control of hazardous energy-lockout and other methods” Manufacturer’s Manual Safe Work BC, CCOHS, and IAPA resources REA Engineer Specifications Studio Technicians DO NOT USE THIS MACHINE UNLESS YOU ARE TRAINED IN ITS SAFE USE!
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Equipment Specific Safe Operating Procedure (SOP) Picture 2 Picture 1 1. Before using the Vacuum and Heating Table a) b) c) d) Put on your PPE. Use heat resistant gloves to prevent getting burns. Turn on the oven and allow it to heat. Turn on the vacuum pump Select the plastic sheet to be soften and place it in the wooden frame (see picture 1). e) Place the mold shape on top of the plywood box (see picture 2) used as base for compression. Picture 4 Picture 3 2.
4.0 Maintenance and Repair 4.1. Lockout/Tagout Procedure LOCKOUT TAGOUT PROCEDURE Equipment Identification NOTICE Equipment Name/Description: Vacuum and Heating Table Equipment Location: Total # of Energy Isolation Devices/locks: ED/ID Studio Room 517 1 BEFORE SERVICING THIS MACHINE , NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure that the power cords are free of damage. Machine is secured and balanced Ensure the area around the machine is free of slip/trip hazards. ✔ Ensure the debris/material from previous operations has been removed. Ensure the temperature control is working. Ensure that machine is free of defects. Ensure the vacuum pump is properly connected and is working. Ensure the oven moveable tray bed moves freely without any obstruction.
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Wood Lathe Machine Location Manufacturer Applicable Legislation Sources Wood Lathe Model: 1692202 ED/ID Name: Rockwell/Delta Address: 4825 Hwy. 45 North ,P.O. Box 2468 ,Jackson, TN 38302-2468 Tel: (800) 463-3582 1. CAN/CSA-Z432-04 “Safeguarding of Machinery” 2.
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2.0 Pre-use Inspection Checklist Check 1 Do you know where the emergency stop feature is located (button/switch/cord)? 2 Are guards in place and in good working order? 3 Is the area around the lathe free of slip/trip hazards? 4 Has the debris/material from previous operations been removed? 5 Are all tools/wrenches removed from the lathe bed? 6 Are the cutting tools (eg. Chisel) sharp and free of defects? Sharpen if required.
Equipment Specific Safe Operating Procedure (SOP) 1. Before operating the lathe a) Turn on the dust collection system. Picture 6 Picture 5 Picture 4 Picture 3 Picture 2 Picture 1 2. Securing the work piece Picture 7 3.2 a) Remove the spur center from the lathe using a knockout bar. b) Use the mallet (see picture 1) to sink the spur into the wood piece. c) Mount the spur center with the wood piece into the headstock of the lathe.
Picture 8 Picture 7 3. Operating the Lathe a) Stand in front of the lathe and set the cutting tool on the tool rest. b) Hold the front of the cutting tool with your dominant hand and the back of the cutting tool with your subordinate hand (see picture 7). c) Ensure the cutting tool stays on the dominant side of your body and does not touch the rotating workpiece d) Turn on the power to the machine.
4.0 Maintenance and Repair 4.1. Lockout/Tagout (LOTO) Procedure: LOCKOUT TAGOUT PROCEDURE Equipment Identification Equipment Name/Description: Wood Lathe Equipment Location: ED/ID Studio Room 517 Total # of Energy Isolation Devices/locks: 2 BEFORE SERVICING THIS MACHINE, NOTIFY AFFECTED PERSONNEL.
4.2 Inspection Checklist DAILY Ensure the power cords free of frays and damage. Ensure the lathe is secured and does not cause vibration. Ensure the area around the lathe is free of slip/trip hazards. ✔ Ensure the cutting tools are free of defects. Dull cutting tools can catch in the work and kick back. Sharpen as necessary. Ensure the tool rest moves freely along the lathe bed. The hand wheels are used to move the mechanisms.
