User Manual

Bosch Rexroth AG
RE 95203/11.07 RC
17/20
Notes on assembly
When assembling the plugs, please comply with the assembly instructions for plug connections (1 928 A00 48M). These assem-
bly instructions are available on request from Rexroth.
Caution:
Please note the following when assembling the plug:
The wiring harness must be fixed at the same vibration level of the controller at intervals of 150 mm from the wire outlet.
Recommended line
Recommended connection lines for contacts 201 - 206:
Cross section 1.5 mm² - 2.5 mm² (14 AWG with thin insulation)
Outer diameter: 2.2 mm - 3.0 mm
Recommended connection lines for the other contacts (except 201 - 206):
Cross section 0.35 mm² - 0.5 mm² (20 AWG)
Outer diameter: 1.2 mm - 1.6 mm
Tools needed
Bosch order numbers for crimping tools
*)
Line cross section, wire type FI Kr
BDK 2.8 contacts
Matrix 1.2 contacts
1.5 - 2.5 mm
2
0.35 - 0.5 mm
2
Pliers with die 1 928 498 162 1 928 498 212
Quick-change tool 1 928 498 164 1 928 498 200
Set of wearing parts 1 928 498 166 1 928 498 206
Removal/extractor tool 1 928 498 167
10 replacement needles for extractor tool 1 928 498 168
*
) The crimping tools can be ordered from Bosch dealers.
Mating Connector