Service manual

TRANSMISSION
4. Remove output shaft
5. Remove main shaft and shift fork as an assembly.
7. If input shaft or gear requires service, remove driven clutch
as outlined in CVT Chapter.
6. Remove the counter shaft. 8. Remove above two bolts.
9. Remove input shaft from CVT side by plastic hammer until
loose.
Note: Do not lose those two washers.
Transmission Inspection
NOTE: Always wear the appropriate protective gear and
use caution when operating a press.
Drive shaft removal and inspection
1. With transmission components removed, inspect all shaft
bearings visually and by feel. Bearings should roll smoothly,
without excessive movement or noise. Replace any bearing
that is removed, as the removal process destroys the bearing.
2. Bearings can be removed using a standard blind bearing
remover. Apply lithium grease to outer race of new bearings
and press into cover or case by the outer race. Do not press on
inner race or bearing will be damaged.
5.4