Service manual

ENGINE
STATOR HOUSING INSTALLATION
NOTE: The stator, flywheel, starter drive, and stator
can be serviced with the engine in the frame.
1. Apply a light amount of Crankcase Sealant to the
mounting surface and install a new gasket. Install the
dowel pins.
2. Seal stator wire grommet with Crankcase Sealant.
3. Install the housing. Torque bolts in sequence to
specification.
Stator Cover Bolt Torque:
8 Nm (6 ft. lbs.)
SPARK PLUG FOULING
TROUBLESHOOTING
Spark plug cap loose or faulty
Choke cable adjustment or plunger/cable sticking
Foreign material on choke plunger seat or plunger
Incorrect spark plug heat range or gap
Carburetor inlet needle and seat worn
Jet needle and/or needle jet worn or improperly
adjusted
Excessive carburetor vibration (loose or missing
needle jet locating pins)
Loose jets in carburetor or calibration incorrect for
altitude/temperature
Incorrect float level setting
CVT system calibrated incorrectly or components
worn or mis-adjusted
Fuel quality poor (old) or octane too high
Low compression
Restricted exhaust
Weak ignition (loose coil ground, faulty coil, or stator,)
Restricted air filter (main or pre-cleaner) or breather
system
Improperly assembled air intake system
Restricted engine breather system
Oil contaminated with fuel
Restricted crankcase vent
4.40