Service manual

ENGINE
Front engine mount, left hand
Front engine mount, right hand
Rear engine mount
ENGINE INSTALLATION
NOTES
After the engine is installed in the frame, review this
checklist and perform all steps that apply.
General Items
◎ Install previously removed components using
new gaskets, seals, and fasteners where applicable.
◎ Perform regular checks on fluid levels, controls, and
all important areas on the vehicle as outlined in the daily
pre-ride inspection checklist (refer to Chapter 2).
CVT System
◎ Clean clutch sheaves thoroughly and inspect inlet and
outlet ducts for proper routing and sealing.
◎ Inspect clutch rollers, shoes and springs before
reassembly.
Transmission
◎ Inspect transmission operation and adjust linkage if
necessary.
Exhaust
◎ Replace exhaust gaskets. Seal connections if desired
with high temp sealant.
◎ After running the engine, verify all bolted exhaust
connections are tight and in good condition.
Engine Mount Torque
◎ Front Mount – 80Nm
◎ Rear Mounts –80Nm
Engine Break In Period
4 Cycle Engine Break-In Period is defined as the first
10 hours of engine operation or 2 full tanks of fuel.
◎ Use only All Season Synthetic Oil, or API certified
“SH” oil.
◎ Use fuel with a minimum octane of 87 (R+M)/2
method.
◎ Change break-in oil and filter at 20 hours or 100 miles,
whichever comes first.
Radiator System
◎ Use only 50% coolant water( 50% Ethylene Glycol and 50%
water) in radiator, do not fill only water.
_ 4.7