Service manual

CVT SYSTEM
Driven Clutch Assembly
1. Insert new seals into the outer sheave assembly. Fill the
outer sheave cavity with fresh grease and slide onto the inner
sheave shaft. Align and insert the roller/pin assemblies.
Install new o-rings and the outer roller pin cover. Place the
washer onto the threaded shaft and apply Loctite 272 to the
threads.
3. Install the drive belt on driven clutch and move belt as far
into the sheaves as possible.
4. Loop the belt over the drive clutch and install driven clutch
on transmission shaft.
5. Install driven clutch hub, then the retaining nut and O-ring.
Torque retaining nut to specification.
2. Have an assistant available for final assembly. Install the
compression spring. Place the friction pad assembly over the
spring and compress the driven assembly together with
b
oth
hands. With the assembly compressed and the threads
exposed, have an assistant thread a new assembly nut onto the
shaft. Secure the assembly in a clamping device and torque
the assembly nut to specification.
Driven Clutch Nut Torque:
90-110 Nm (66-80 ft.lbs.)
Set Screw: Loctite 272
Driven Assembly Nut Torque
80 Nm (59 ft. lbs.)
3.11