Service manual

CVT SYSTEM
6. Secure the assembly in a clamping device. To
access the driven spring, mark and remove the
outer sheave retaining nut. Remove the friction
pad assembly and driven spring.
7. Use a caliper to check the length of the compression
spring. At full extension, the measurement should be no
less than 130 mm. If out of specification, replace the
spring.
DRIVEN CLUTCH SERVICE
Driven Clutch Disassembly and Inspection
4. Inspect the condition of the clutch drum. Measure the
inside diameter of the cover at 90 degree intervals using
a caliper. Inspect the condition and diameter of the drum
lining. If either the measurements or the lining indicates
excessive wear, replace the clutch cover.
Spring pressure can cause components to eject
suddenly. Use care during removal.
5. Inspect the condition of the clutch drum. Measure
the inside diameter of the cover at 90 degree
intervals using a caliper. Inspect the condition
and diameter of the drum lining. If either the
measurements or the lining indicates excessive
wear, replace the clutch cover.
Driven Clutch Friction Pad
Service Limit: 2 mm (0.078”)
Driven Clutch Hub I. D.
Service Limit: 153 ﹢0.2 mm
Driven Compression Spring
Service Limit:
130 mm ( 51.2”)
8. Remove the outer roller pin cover by turning and
pulling up on the cover. Replace the 2 o--rings.
3.9