Service manual

MAINTENANCE
50 - 300 Hour Maintenance Interval
Periodic Maintenance Chart
Maintenance Interval
(whichever comes first)
ITEM
Hours Calendar KM
Remarks
◆
General lubrication
50H 3M 800
Lubricate all grease fittings,
pivots, & cables.
■
Carburetor float bowl
50H 6M 800
Drain bowl periodically and prior
to storage.
■
Throttle cable
50H 6M 800
Inspect; adjust; lubricate; replace
if necessary.
■
Choke cable
50H 6M 800
Inspect; adjust; lubricate; replace
if necessary.
◆
Carburetor intake flange
50H 6M 800
Inspect for proper sealing / air
leaks.
■
Brake pads wear 50H 6M 800
Inspect; replace as needed.
■
Drive belt 50H 6M 800
Inspect; replace as needed.
Shift linkage & cable
50H 6M 800
Inspect; adjust; lubricate; replace
if necessary.
◆
Front suspension
50H 6M 800
Inspect; lubricate; tighten
fasteners.
◆
Rear suspension
50H 6M 800
Inspect; lubricate; tighten
fasteners.
■
Fuel system
100H 12M 1500
Check for leaks at tank cap, lines,
fuel valve, filter, carburetor,
replace lines every two years.
■
Fuel filter 100H 12M 1500
Replace yearly.
◆
Engine mounts 100H 12M 1500
Inspect.
◆
Exhaust muffler/ pipe 100H 12M 1500
Inspect.
■
Ignition timing 100H 12M 1500
Inspect.
◆
Wring
100H 12M 1500
Inspect for wear, routing,
security; apply dielectric grease
to connectors subjected to water,
mud, etc.
■
Clutch ( drive & driven )
100H 12M 1500
Inspect; clean; replace worn
parts.
■
Front wheel bearings 100H 12M 1500
Inspect; replace as needed.
◆
Valve clearance 100H 12M 1500
Inspect; adjust.
◆
Ignition timing 100H 12M 1500
Inspect
◆
Brake fluid 100H 12M 1500
Change every two years.
■
Toe adjustment
- - -
Inspect periodically; adjust when
parts are replaced.
■ Perform these procedures more often for vehicles subjected to severe use.
◆ Have an authorized
Goes dealer perform these services.
2.5