Service manual

MAINTENANCE
Pre-Ride - 40 Hour Maintenance Interval
Periodic Maintenance Chart
Maintenance Interval
(whichever comes first)
ITEM
Hours Calendar KM
Remarks
■
Steering - Pre-Ride -
Check for free operation
◆
Front- Suspension - Pre-Ride -
Make adjustments as needed.
◆
Rear- Suspension - Pre-Ride -
Make adjustments as needed.
Tire - Pre-Ride -
Make adjustments as needed.
Brake system - Pre-Ride -
Check Operation
Auxiliary brake - Pre-Ride -
Inspect daily; adjust as needed.
Drive chain - Pre-Ride -
Check condition and slack; refer
to “drive chain adjustment”
Brake light - Pre-Ride -
Check for proper operation.
Throttle - Pre-Ride -
Check Operation
Wheels/ Fasteners - Pre-Ride -
Make adjustments as needed.
Frame fasteners - Pre-Ride -
Make adjustments as needed.
◆
Engine oil lever - Pre-Ride -
Make adjustments as needed.
Air filter - Pre-Ride -
Inspect; clean often, replace as
needed.
■
Extension tank coolant - Pre-Ride -
Inspect coolant lever.
◆
Air box sediment tube Daily
Drain deposits when visible.
Head lamp/ tail lamp Daily
Check operation; apply dielectric
grease if replacing.
CVT housing Weekly
Drain water as needed, check
often if operating in wet
conditions.
■
Brake lever travel 10H Monthly 150
Inspect regularly.
◆
Brake freeplay 10H Monthly 150
Inspect regularly.
■
Spark plug 10H Monthly 150
Clean; check condition; adjust
gap; replace as needed.
Idle speed 10H Monthly 150
Check; adjust as needed.
■
Choke 10H Monthly 150
Check for proper operation.
Battery 20H Monthly 300
Check terminals; clean; test.
■
◆
Engine oil change * Severe duty
**Normal Duty
30H
50h
6M
12M
500
1000
Perform a break-in oil change at
20 hours, change more frequently
during cold weather
■
Radiator 40H 12M 650
inspect external surface; change
coolant
◆
Transmission oil change 40H 12M 650
Inspect level; change yearly;
perform break-in oil change after
the first 10 hours of operation.
◆
Oil pre-filter screen 40H 12M 650
Clean filter at every oil change;
■ Perform these procedures more often for vehicles subjected to severe use.
◆ Have an authorized GOES dea
ler perform these services.
2.4