Service manual

BRAKES
FRONT DISC INSPECTION
1. Visually inspect the brake disc for nicks, scratches, or
damage.
2. Measure the disc thickness at 8 different points
around the pad contact surface using a 0-1〃 micrometer.
Replace disc if worn beyond service limit.
Brake Disc Thickness
Service Limit 3.8mm ( 0.15” )
New . 4.2mm ( 0.17” )
Brake Disc Thickness Variance
Service Limit 0.05 mm ( 0.002” )
difference between measurements.
3. Mount dial indicator as shown to measure disc runout.
Slowly rotate the disc and read total runout on the dial
indicator. Replace the disc if runout exceeds
specifications.
Brake Disc Runout
Service Limit . 0.25 mm ( 0.01” )
FRONT BRAKE DISC REMOVAL /
REPLACEMENT
1. Apply heat to the hub in the area of the brake disc
mounting bolts to soften the bolt locking agent.
2. Remove bolts and disc.
3. Clean mating surface of disc and hub.
4. Install disc on hub.
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
5. Install new bolts and tighten to specified torque.
Front Brake Disc Mounting Bolt Torque
29 Nm (21.4 ft. lbs.)
8.13