vmo2004_011a.book Page 0 Thursday, May 15, 2003 1:46 PM This Operator’s Guide utilizes the following symbols to emphasize particular information: The Safety Alert Symbol indicates a potential personal injury hazard. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. CAUTION: Denotes an instruction which, if not followed, may damage the ATV and/or components. WARNING YOUR ATV CAN BE HAZARDOUS TO OPERATE.
vmo2004_011a.book Page 1 Thursday, May 15, 2003 1:46 PM FOREWORD Congratulations on your purchase of a new Bombardier® recreational vehicle. It is backed by the Bombardier warranty and a network of authorized Bombardier ATV dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satisfaction. He has taken training to perform the initial set-up and inspection of your vehicle as well as completed the final adjustment before you took possession.
vmo2004_011a.book Page 2 Thursday, May 15, 2003 1:46 PM TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTICE......................................................................................... INTRODUCTION ........................................................................... 5 6 SAFETY INFORMATION SPECIAL SAFETY MESSAGES.................................................
vmo2004_011a.book Page 3 Thursday, May 15, 2003 1:46 PM DEALER CHECK LIST .................................................................... 75 Introduction: .............................................................................................. 75 Section I: General Safety Information ....................................................... 75 Section II: Bombardier 2-Up Vehicle Safety Videocassette.......................... 75 Section III: Operator’s Guide Review..................................
vmo2004_011a.book Page 4 Thursday, May 15, 2003 1:46 PM PRE-OPERATION CHECK .............................................................. OPERATING INSTRUCTIONS ........................................................ General ...................................................................................................... Initial Cold Starting .................................................................................... Warm Engine Starting .....................................................
vmo2004_011a.book Page 5 Thursday, May 15, 2003 1:46 PM NOTICE This Operator’s Guide has been prepared to acquaint the owner/operator of a new vehicle with the various vehicle controls, maintenance and safe operating instructions. It is indispensable for the proper use of the product. This Operator’s Guide uses the following symbols. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
vmo2004_011a.book Page 6 Thursday, May 15, 2003 1:46 PM INTRODUCTION Your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator’s Guide and all on-product warning labels as well as the Safety Videocassette that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.
vmo2004_011a.book Page 7 Thursday, May 15, 2003 1:46 PM WARNING Operator: A person under 16 years old should never operate this vehicle. Never carry more than one passenger on this vehicle. The operator is responsible for the safety of the passenger. In doubt, disembark the passenger before executing any maneuver. The vehicle handling, stability and braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
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vmo2004_011a.book Page 10 Thursday, May 15, 2003 1:46 PM SPECIAL SAFETY MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
vmo2004_011a.book Page 11 Thursday, May 15, 2003 1:46 PM Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain. Always keep in mind that you are carrying a passenger. Always follow proper procedures for turning as described further in this Operator’s Guide. Practice turning at low speeds before attempting to turn at faster speeds.
vmo2004_011a.book Page 12 Thursday, May 15, 2003 1:46 PM Never operate this vehicle in fast flowing water or in water deeper than that specified in this Operator’s Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads. The vehicle braking distance may be affected when riding with a passenger. Safely reduce speed when riding with a passenger. Allow greater distance for braking.
vmo2004_011a.book Page 13 Thursday, May 15, 2003 1:46 PM OPERATION WARNINGS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: The following illustrations are general representations only. Your model may differ. WARNING V00A0AQ POTENTIAL HAZARD Operating this vehicle without proper instruction.
vmo2004_011a.book Page 14 Thursday, May 15, 2003 1:46 PM WARNING V00A1AQ POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
vmo2004_011a.book Page 15 Thursday, May 15, 2003 1:46 PM WARNING V00A1BQ POTENTIAL HAZARD Failure to follow the age recommendations for the passenger. WHAT CAN HAPPEN A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. HOW TO AVOID THE HAZARD No one under 12 should be riding on this vehicle. WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger.
vmo2004_011a.book Page 16 Thursday, May 15, 2003 1:46 PM WARNING V00A1CQ POTENTIAL HAZARD Carrying more than one passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one passenger. The long seat is on this vehicle to allow the operator and the passenger to shift position as needed during operation.
vmo2004_011a.book Page 17 Thursday, May 15, 2003 1:46 PM WARNING V00A1DQ POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
vmo2004_011a.book Page 18 Thursday, May 15, 2003 1:46 PM WARNING V00A1EQ POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate this vehicle on public streets, roads and highways.
vmo2004_011a.book Page 19 Thursday, May 15, 2003 1:46 PM WARNING V00A1FQ POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard.
vmo2004_011a.book Page 20 Thursday, May 15, 2003 1:46 PM WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of passenger and/or operator.
vmo2004_011a.book Page 21 Thursday, May 15, 2003 1:46 PM WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions, and your experience. The vehicle handling, stability and braking distance may be affected when riding with a passenger.
vmo2004_011a.book Page 22 Thursday, May 15, 2003 1:46 PM WARNING V00A1GQ POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, for the operator and the passenger, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off.
vmo2004_011a.book Page 23 Thursday, May 15, 2003 1:46 PM WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described further in this Operator’s Guide.
vmo2004_011a.book Page 24 Thursday, May 15, 2003 1:46 PM WARNING V00A1HQ POTENTIAL HAZARD Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle.
vmo2004_011a.book Page 25 Thursday, May 15, 2003 1:46 PM WARNING V00A1IQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
vmo2004_011a.book Page 26 Thursday, May 15, 2003 1:46 PM WARNING V00A1JQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection.
vmo2004_011a.book Page 27 Thursday, May 15, 2003 1:46 PM WARNING V00A1KQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision, an overturn or a passenger ejection. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator’s Guide. Practice turning at low speeds before attempting to turn at faster speeds. Do not forget, the operator is responsible for the safety of the passenger.
vmo2004_011a.book Page 28 Thursday, May 15, 2003 1:46 PM WARNING V00A1LQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice, without and with passenger, on smaller hills before attempting larger hills.
vmo2004_011a.book Page 29 Thursday, May 15, 2003 1:46 PM WARNING V00A1MQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Always check the terrain carefully before you start up any hill. Do not forget, the operator is responsible for the safety of the passenger.
vmo2004_011a.book Page 30 Thursday, May 15, 2003 1:46 PM WARNING V00A1NQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator’s Guide. NOTE: A special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill.
vmo2004_011a.book Page 31 Thursday, May 15, 2003 1:46 PM WARNING V00A1OQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
vmo2004_011a.book Page 32 Thursday, May 15, 2003 1:46 PM WARNING V00A1PQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep operator and passenger weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards. Apply the brakes.
vmo2004_011a.book Page 33 Thursday, May 15, 2003 1:46 PM WARNING V00A1QQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD The operator is responsible for the safety of the passenger. In doubt, disembark the passenger before riding over obstacles. Always remember that the vehicle handling and stability may be affected when riding with a passenger.
vmo2004_011a.book Page 34 Thursday, May 15, 2003 1:46 PM WARNING V00A1RQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. HOW TO AVOID THE HAZARD Never attempt this maneuver with passenger. Always remember that this vehicle handling and stability may be affected when riding with a passenger.
vmo2004_011a.book Page 35 Thursday, May 15, 2003 1:46 PM WARNING V00A1SQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator’s Guide. Check water depth and current before you attempt to cross any water.
vmo2004_011a.book Page 36 Thursday, May 15, 2003 1:46 PM WARNING V00A1TQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly. Take account that the passenger can obstruct your view.
vmo2004_011a.book Page 37 Thursday, May 15, 2003 1:46 PM WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator’s Guide for this vehicle.
vmo2004_011a.book Page 38 Thursday, May 15, 2003 1:46 PM WARNING V00A26Q POTENTIAL HAZARD Operating this vehicle with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accessories.
vmo2004_011a.book Page 39 Thursday, May 15, 2003 1:46 PM WARNING V00A1UQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories. Cargo should be properly distributed and securely attached.
vmo2004_011a.book Page 40 Thursday, May 15, 2003 1:46 PM WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.
vmo2004_011a.book Page 41 Thursday, May 15, 2003 1:46 PM SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator’s Guide completely before you operate this vehicle. Bombardier does not recommend that anyone under the age of 16 to drive this vehicle.
vmo2004_011a.book Page 42 Thursday, May 15, 2003 1:46 PM RIDING TIPS WARNING The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur. Before using this vehicle, the operator should always: a) Disengage the parking brake. b) Check the steering operation. c) Test throttle operation. d) Check brake functions.
vmo2004_011a.book Page 43 Thursday, May 15, 2003 1:46 PM Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an approved helmet including a rigid chin guard.
vmo2004_011a.book Page 44 Thursday, May 15, 2003 1:46 PM Carrying Loads/Passenger Any load carried on the vehicle’s carrying rack(s) will affect the stability and control of the vehicle. For this reason, do not exceed the load limits of the vehicle manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the “load” may slide or fall off and create an accident.
vmo2004_011a.book Page 45 Thursday, May 15, 2003 1:46 PM Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other.
vmo2004_011a.book Page 46 Thursday, May 15, 2003 1:46 PM Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance. Off-Highway Operation The very nature of off-highway operation is dangerous.
vmo2004_011a.book Page 47 Thursday, May 15, 2003 1:46 PM Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.
vmo2004_011a.book Page 48 Thursday, May 15, 2003 1:46 PM Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down. This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping.
vmo2004_011a.book Page 49 Thursday, May 15, 2003 1:46 PM Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
vmo2004_011a.book Page 50 Thursday, May 15, 2003 1:46 PM Ice will also affect the control of vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle or passenger ejection. Slush should be avoided at all times since it could block the operation or controls of the vehicle. Never attempt this maneuver with a passenger.
vmo2004_011a.book Page 51 Thursday, May 15, 2003 1:46 PM If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail“ should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and depressions.
vmo2004_011a.book Page 52 Thursday, May 15, 2003 1:46 PM Uphill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, the passenger must synchronize its movements with yours. Keep your body weight forward towards the top of the hill.
vmo2004_011a.book Page 53 Thursday, May 15, 2003 1:46 PM Downhill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, the passenger must synchronize its movements with yours. Keep your body weight rearwards. Apply the brake gradually to prevent skidding.
vmo2004_011a.book Page 54 Thursday, May 15, 2003 1:46 PM Sidehilling Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, the passenger must synchronize its movements with yours.
vmo2004_011a.book Page 55 Thursday, May 15, 2003 1:46 PM Routine Maintenance Once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather.
vmo2004_011a.book Page 56 Thursday, May 15, 2003 1:46 PM HANG TAG This vehicle comes with a hang tag and labels containing important safety information. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, please contact an authorized Bombardier ATV dealer for replacements. Any person who rides this vehicle should read and understand this information before riding.
vmo2004_011b_2 _safety.fm Page 57 Thursday, May 15, 2003 4:04 PM LOCATION OF THE IMPORTANT LABELS The following labels are on your vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator’s Guide are a general representation only. Your model may differ.
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vmo2004_011a.book Page 64 Thursday, May 15, 2003 1:46 PM INTRODUCTION Objective The objective of this course is to give the Bombardier ® 2-UP vehicle owner the information required to operate a 2-UP vehicle safely. The course will be offered to all 2-UP vehicle buyers, and members of their immediate families. Successful completion of the training course is required to complete the sale of the 2-UP vehicle. The 2-UP vehicle allows you to ride with one passenger.
vmo2004_011a.book Page 65 Thursday, May 15, 2003 1:46 PM SECTION I – GENERAL SAFETY INFORMATION Objective The purpose of this section is to: a) Explain why this safety training is important. b) Discuss CPSC (Consumer Product Safety Commission) Injury and Death Statistics. c) Discuss Bombardier’s age and size recommendation. d) Discuss what protective clothing should be worn by the operator and the passenger while riding the 2-UP vehicle. e) Discuss when an operator should begin to ride with a passenger.
vmo2004_011a.book Page 66 Thursday, May 15, 2003 1:46 PM E) Riding with a Passenger – Before riding with a passenger, the operator should first become highly familiar with the operation of the 2UP vehicle. – Once ready, the operator should begin riding with a passenger at very low speed and on familiar terrain. F) ATV-Related Local, State and Federal Laws – Discuss those laws. G)Areas where you Cannot Ride your 2-UP Vehicle Basic rules are: – Do not ride on private land without the owner’s permission.
vmo2004_011a.book Page 67 Thursday, May 15, 2003 1:46 PM SECTION II – BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE Objective The purpose of this section is to: a) Indicate guidelines prior to viewing the Bombardier 2-UP vehicle Safety Videocassette. b) Present safety-related information through the Bombardier 2-UP vehicle Safety Videocassette. c) Answer all questions that may remain at the end through a recap. Outline A) Guidelines Ask to stop the video at any point if a question should arise.
vmo2004_011a.book Page 68 Thursday, May 15, 2003 1:46 PM Vehicle Transportation Proper method for loading and preparing the 2-UP vehicle to be transported. 1. Apply parking brake. 2. Transmission lever on PARK position. 3. Turn off fuel valve. 4. Make sure fuel and oil caps are tight 5. Secure front and rear of vehicle Law Observance Refer to section I. C) Recap – Questions and answers. – Review of the CPSC injury and death data.
vmo2004_011a.book Page 69 Thursday, May 15, 2003 1:46 PM SECTION III – OPERATOR’S GUIDE REVIEW Objective The purpose of this section is to: a) Emphasize the importance of observing the warning and caution symbols. b) Review the Operator’s Guide and be familiar with the important points of each section. Outline A) Warning and Caution Symbols – Note the warning and caution symbols in each section and what they are warning about; know the consequences of not following these warnings.
vmo2004_011a.book Page 70 Thursday, May 15, 2003 1:46 PM SECTION IV – HANDS-ON RIDING Objective The purpose of this section is to: a) Familiarize you with the pre-operation check. b) Remind you about the protective clothing that should be worn by you and your passenger while riding the 2-UP vehicle. c) Have you drive the 2-UP vehicle and perform all of the basic maneuvers.
vmo2004_011a.book Page 71 Thursday, May 15, 2003 1:46 PM DRIVING MANEUVER LIST Hands-on riding practice should incorporate the maneuvers described below. Trainees are required to perform a minimum number of repetitions of each of the eight driving maneuvers. The person giving the training must demonstrate each maneuver and then have the trainee repeat the following minimum number of repetitions. Maneuver # 2 Turning left and right - figure 8’s (minimum repetition: three times).
vmo2004_011a.book Page 72 Thursday, May 15, 2003 1:46 PM Maneuver # 3 Sharp turns less than 90° - left and right. Corners 90 degrees and less than 90 degrees (minimum repetition: two clockwise and two counterclockwise). Maneuver # 4 Slalom (minimum repetition: three times). FINISH 1 START START FINISH 1 V01A4IY V01A4HY TYPICAL 1. Finish of last maneuver TYPICAL 1.
vmo2004_011a.book Page 73 Thursday, May 15, 2003 1:46 PM Maneuver # 5 Quick stop: large oval with panic maneuver (minimum repetition: two times). Maneuver # 6 Riding over obstacle (minimum repetition: once with left wheels, once with right wheels, and once with both wheels). FINISH START 4 START 1 3 2 1.5 m (5) 1 2 1.2 m (4) 1.8 m (6) FINISH V01A4JY V01A4KY TYPICAL 1. Move 2 cones 2. Instructor specifies left, right or straight on command 3. Finish of last maneuver 4.
vmo2004_011a.book Page 74 Thursday, May 15, 2003 1:46 PM Maneuver # 7 Traversing hills (minimum repetition: once each direction). 9 m (30) 1 A 3 2 V01A4LY START FINISH TYPICAL 1. Down 2. Uphill 3. Stop and start here A. Traverse Maneuver # 8 U-turn and K-turn (minimum repetition: one time). 2.4 m (8) 1 V01A4MY TYPICAL — K-TURN ON HILL WHERE AND IF AVAILABLE 1.
vmo2004_011a.book Page 75 Thursday, May 15, 2003 1:46 PM DEALER CHECK LIST Name of 2-UP vehicle purchaser: _________________________________________ Name of dealer representative: __________________________________________ Date: _________________________________________________________________ IMPORTANT: This 2-UP vehicle Safety Training Course is mandatory and must be completed for any new 2-UP vehicle purchaser.
vmo2004_011a.book Page 76 Thursday, May 15, 2003 1:46 PM Section IV: Hands-On Riding ❑ Perform the pre-operation check with your trainee. ❑ Remind your trainee about the protective clothing that should be worn by driver and passenger while riding the 2-UP vehicle. ❑ Demonstrate each of the maneuvers to the trainee. ❑ Have the trainee drive the 2-UP vehicle and perform all of the following basic maneuvers.
vmo2004_011a.book Page 77 Thursday, May 15, 2003 1:46 PM 6) Riding Over Obstacles Riding over obstacles – 4 x 4 pieces of wood should be placed in vehicle’s path so rider can drive over them (minimum repetition: once with left wheels, once with right wheels, and once with both wheels). 7) Traversing Hills First, remind the trainee that sidehilling should be avoided if possible.
vmo2004_011a.book Page 78 Thursday, May 15, 2003 1:46 PM Trainee’s Scoring Chart EXERCISE PASS FAIL 1. Starting and stopping 2. Turning 3. Sharp turns 4. Slalom 5. Quick stops 6. Riding over obstacles 7. Traversing hills (if there is no hill available, make sure to review the description of the maneuver in the Operator’s Guide with the trainee) 8. K-turn and U-turn (if there is no hill available, make sure to review the description of the maneuver in the Operator’s Guide with the trainee) 9.
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vmo2004_011a.book Page 80 Thursday, May 15, 2003 1:46 PM HOW TO IDENTIFY YOUR ATV The main components of your vehicle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Bombardier ATV dealer to complete warranty claims properly. No warranty will be allowed by Bombardier Inc.
vmo2004_011a.book Page 81 Thursday, May 15, 2003 1:46 PM Traxter MAX Series 1 3 2 V01M11L TYPICAL 1. EIN (Engine Identification Number) 2. VIN (Vehicle Identification Number) 3. Model EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
vmo2004_011a.book Page 82 Thursday, May 15, 2003 1:46 PM CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment do not apply to some models. In these cases their reference numbers are deliberately missing in the illustrations. Some controls/instruments/equipment are optional on some models.
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vmo2004_011a.book Page 86 Thursday, May 15, 2003 1:46 PM While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: This section gives basic functions of the various controls of your ATV. For more details of how to operate one control in conjunction with some others, refer to OPERATING INSTRUCTIONS further in this section.
vmo2004_011a.book Page 87 Thursday, May 15, 2003 1:46 PM NOTE: Using the rear brake will have also an effect on front wheels because they are interconnected through the drive train. As on other wheeled vehicles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will affect vehicle handling and steering control when braking vigorously. Take it into account when braking.
vmo2004_011a.book Page 88 Thursday, May 15, 2003 1:46 PM 5) Transmission Lever Quest MAX Series Located on the right side of vehicle. A 5-position lever: P, R, N, H and L. P R N H L CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. Traxter MAX Series Located on the left side of steering column. A 5-position lever: P, R, N, H and L.
vmo2004_011a.book Page 89 Thursday, May 15, 2003 1:46 PM R: Reverse This allows the vehicle to go backward. The vehicle speed is limited. WARNING Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated. The controls located on this multifunction switch are: Headlamp Switch Located on the top of multi-function switch. Place headlamp switch to LO for the low beam and taillight. Place headlamp switch to HI for the high beam and taillight.
vmo2004_011a.book Page 90 Thursday, May 15, 2003 1:46 PM Engine Stop Switch Located at the middle of multi-function switch. The engine will turn over but will not start if the engine stop switch is turned to OFF position. To start engine, place the engine stop switch to RUN. Press and hold the start button. Release immediately after engine is started. Choke Lever Located at bottom of multi-function switch. This device features a variable lever to ease cold start. 1 V04I0DY 1.
vmo2004_011a.book Page 91 Thursday, May 15, 2003 1:46 PM Traxter MAX Series The multi-function switch is located on the left side of handlebar. V01I1XY 1 1. Multi-function switch The controls located on this multifunction switch are: The lower the gear, the slower the vehicle speed and the higher the gear, the higher the vehicle speed. Vehicle must be running to allow gear change. The button must be released then pressed again to perform another gear shift.
vmo2004_011a.book Page 92 Thursday, May 15, 2003 1:46 PM However, if the vehicle is used in severe conditions, it is highly recommended to use the manual mode (use the gear shift button). Start/Stop Switch Located on top of the multi-function switch. Dual function switch. 1 V01I070 1 1. Headlamp dimmer switch 7) Indicator Lights Cluster V01I07Z 1. Start/stop switch To start engine, press and hold the switch. Release immediately after engine is started.
vmo2004_011a.book Page 93 Thursday, May 15, 2003 1:46 PM Traxter MAX Series 1 1 2 3 V01A5CY 1. Gear position display 4 If all lights flash while shifting gear, it indicates the shifting is not completed yet. Simply wait until the shifting completes or retry the shift with the gear shift button. If all lights flash continuously, it indicates a damaged sensor (gearbox). Although the vehicle can still be operated in this condition, downshifting may increase engine “braking”. Drive slowly.
vmo2004_011a.book Page 94 Thursday, May 15, 2003 1:46 PM Traxter MAX Series Dual function light. When indicator light is ON, it indicates a low oil pressure condition of the engine. When flashing, it indicates the engine is overheating. This light turns on when the ignition switch is turned on and remains on until engine is running. If engine overheats, refer to ENGINE OVERHEAT in SPECIAL PROCEDURES. CAUTION: If the light does not turn off right after engine starting, stop engine.
vmo2004_011a.book Page 95 Thursday, May 15, 2003 1:46 PM The speedometer is located at the middle of cluster and it is backlit when the ignition switch is turned ON (either position). V01A52Y TRAXTER MAX SERIES After these 7 seconds, the units should be changed from miles to kilometers or vice-versa. NOTE: A dash appears on the left side of the LCD display to indicate which unit is used. V01I1LY 2 3 1 1. Speedometer 2. Odometer/trip meter/hourmeter 3.
vmo2004_011a.book Page 96 Thursday, May 15, 2003 1:46 PM Display Selection Button To change the display momentarily press the button on the speedometer. The display will indicate odometer/trip meter/hourmeter, one after the other. To reset the trip meter, push and HOLD button until all numbers read zero. The trip meter can be reset at any time, even if the odometer or the hourmeter is selected. The grab handles must be used by the passenger to hold on firmly during vehicle operation.
vmo2004_011a.book Page 97 Thursday, May 15, 2003 1:46 PM Position OFF is for normal use with a warm engine (pushed in). 1 V01I17Y TRAXTER MAX SERIES 1. Ignition switch Insert key in switch and turn to the desired position. To remove key, turn key to OFF then pull it out. The ON with lights position, turns on all lights with either the engine running or not. The headlamps automatically dim to low intensity. Remember that having the lights on without the engine running discharges the battery.
vmo2004_011a.book Page 98 Thursday, May 15, 2003 1:46 PM 12) Fuel Tank Cap 14) Fuel Valve Quest MAX and Traxter MAX Series Unscrew counterclockwise and remove cap to allow fuel tank filling then fully tighten clockwise. Located on left side panel under front part of seat. This is a 3-position rotary valve: OFF, ON, RES. Rotate the knob to align its pointer with ON, OFF or RES. WARNING Always stop engine before refueling. Open cap slowly.
vmo2004_011a.book Page 99 Thursday, May 15, 2003 1:46 PM RES (reserve) When fuel is exhausted in the fuel tank when in the ON position, an emergency supply of fuel is available by turning the knob to RES. The reserve contains approximately 20% of the fuel tank capacity for a Quest MAX and 30% for a Traxter MAX. Use this position only when the ON supply is empty. When down to the reserve, refuel as soon as possible. Be sure to turn the valve back to the ON position after refuelling.
vmo2004_011a.book Page 100 Thursday, May 15, 2003 1:46 PM 17) Footpeg Quest MAX and Traxter MAX Series Located on footrest. Use this area to keep your feet stable. 1 V04A0RY 2 QUEST MAX SERIES 1. Driver’s footpeg 2. Passenger’s footpeg The compartment is equipped with a drain plug under the tool box. Remove plug to allow draining when necessary. Reinstall plug when finished. 2 1 V01L07Y TYPICAL 1. Removing cover 2.
vmo2004_011a.book Page 101 Thursday, May 15, 2003 1:46 PM 19) Tool Box Quest MAX and Traxter MAX Series The tool box is located in the storage compartment and it contains tools for basic maintenance. The tools included in the tool box are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – Allen key 3 mm (1) – fuse 30 A (1) – fuse 20 A (1) – fuse 15 A (1).
vmo2004_011a.book Page 102 Thursday, May 15, 2003 1:46 PM Traxter MAX Series Place seat to allow the insertion of the U-shaped bracket over the rollers. Gently slide the brackets over rollers then lower seat. When seat rests in its position, firmly push seat down to latch. 2 V01A46Y 1 Quest MAX and Traxter MAX Series Located on rear axle. Convenient hitch to install a ball to tow a trailer or other equipment. Install the proper ball size as per trailer manufacturer recommendations.
vmo2004_011a.book Page 103 Thursday, May 15, 2003 1:46 PM An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an authorized Bombardier ATV dealer for more details. 26) Fuses Quest MAX and Traxter MAX Series The electrical system is protected with fuses. Refer to MAINTENANCE for details. 27) Winch Quest MAX XT and Traxter MAX XT Located behind front skid plate.
vmo2004_011a.book Page 104 Thursday, May 15, 2003 1:46 PM To get wire rope into the winch, press the right side of switch. Refer to ATV Winch Operator’s Manual for more informations concerning the instructions for use the winch safely. 29) Fairlead Quest MAX XT and Traxter MAX XT Located on the front skid plate. V01A1OZ 2 1 1. Front skid plate 2. Fairlead The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch.
vmo2004_011a.book Page 105 Thursday, May 15, 2003 1:46 PM LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: This section specifies the recommended liquids and procedures to check their levels. Refer to MAINTENANCE for procedures to replace the liquids.
vmo2004_011a.book Page 106 Thursday, May 15, 2003 1:46 PM Oil Viscosity Quest MAX and Traxter MAX Series SAE 10W40 is recommended for summer time while SAE 5W30 is recommended for winter time. Other viscosity should be used if the average temperature is outside the range of the recommended oil. See chart below. NOTE: The same oil lubricates both engine and transmission. For improve overall performance and wear protection use Bombardier synthetic oil (P/N 293 600 039).
vmo2004_011a.book Page 107 Thursday, May 15, 2003 1:46 PM Oil Level Quest MAX and Traxter MAX Series CAUTION: Check level frequently and refill if necessary. Do not overfill. Operating the engine/transmission with an improper level may severely damage engine/transmission. Wipe off any spillage. 3. Remove the dipstick again and check oil level. It should be near or equal with the upper mark. 3 1 2 V00C01Y TYPICAL 1. Full 2. Add 3. Operating range 1 V04C20Y QUEST MAX SERIES — RH SIDE OF ENGINE 1.
vmo2004_011a.book Page 108 Thursday, May 15, 2003 1:46 PM Coolant Level Traxter MAX Series WARNING Check coolant level with engine cold. Never add coolant in cooling system when engine is hot. Remove seat. Quest MAX Series V01L2OY V04C05Y 108 With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir. NOTE: When checking level at temperature lower than 20°C (68°F), it may be slightly lower than MIN. mark. Add coolant up to MAX. mark if required.
vmo2004_011a.book Page 109 Thursday, May 15, 2003 1:46 PM If the coolant is added in the coolant reservoir, check the level in the radiator too. Add coolant if necessary. Check the brake fluid level; the reservoir is full when the fluid reaches of the top of window. WARNING Quest MAX and Traxter MAX Series To prevent burning yourself do not remove the radiator cap if the engine is hot. NOTE: A cooling system that frequently requires coolant is the indication of leaks or engine problems.
vmo2004_011a.book Page 110 Thursday, May 15, 2003 1:46 PM Traxter MAX Series V01K1JY Battery Quest MAX and Traxter MAX Series This vehicle is equipped with an electrolyte type battery that requires a minimum of maintenance. Electrolyte Level Place the vehicle on a level surface. Check electrolyte level by the rear left inner fender. Use a flashlight if necessary. Do not use an open flame. The electrolyte should be between lower and upper marks.
vmo2004_011a.book Page 111 Thursday, May 15, 2003 1:46 PM BREAK-IN PERIOD Engine Belt Quest MAX and Traxter MAX Series A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only. During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in.
vmo2004_011a.book Page 112 Thursday, May 15, 2003 1:46 PM PRE-OPERATION CHECK Quest MAX and Traxter MAX Series WARNING The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur. • Apply parking brake and check if it operates properly. • Check tire pressure and condition.
vmo2004_011a.book Page 113 Thursday, May 15, 2003 1:46 PM OPERATING INSTRUCTIONS General Quest MAX and Traxter MAX Series Transmission lever must be on PARK or NEUTRAL to allow engine starting. For your convenience, an override mode allows to start the engine with the transmission lever in any position. Press and hold the front or rear brake lever or the brake pedal while pressing the start button.
vmo2004_011a.book Page 114 Thursday, May 15, 2003 1:46 PM NOTE: On Traxter MAX series, when the temperature is below - 15°C (5°F), the primer kit (P/N 703 500 045) installation is recommended. See an authorized Bombardier ATV dealer. Press the start/stop switch or the start button and hold until engine starts. CAUTION: Do not hold start/stop switch or start button more than 30 seconds. A rest period should be observed between the cranking cycles to let starter cool down.
vmo2004_011a.book Page 115 Thursday, May 15, 2003 1:46 PM Grasp manual starter handle firmly and, slowly, crank engine until a resistance appears. Pass this resistance and release the handle. Take again the handle firmly and crank engine. Repeat this procedure completely if necessary. V01C3RY 1 1. Grasp manual starter handle firmly and crank engine Stopping the Engine Quest MAX and Traxter MAX Series WARNING Avoid parking on an inclined surface. Release throttle and completely stop the vehicle.
vmo2004_011a.book Page 116 Thursday, May 15, 2003 1:46 PM Manual/Autoshift Selector Traxter MAX Series When selector is in autoshift mode, the transmission upshifts automatically when the vehicle speed increases. Inversely, when vehicle speed decreases, the transmission downshifts automatically. Using Reverse Quest MAX and Traxter MAX Series CAUTION: When changing from forward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the transmission lever.
vmo2004_011a.book Page 117 Thursday, May 15, 2003 1:46 PM SPECIAL PROCEDURES Flooded Engine Quest MAX and Traxter MAX Series When the engine does not start after several attempts, the engine may be fuel flooded. Proceed as follows. Turn ignition switch to ON and ensure choke is not applied. Ensure the transmission lever is on PARK. Fully press throttle lever and hold while starting the engine. As soon as the engine starts, release throttle lever. Do not race engine.
vmo2004_011a.book Page 118 Thursday, May 15, 2003 1:46 PM ATV Immersion Quest MAX and Traxter MAX Series Should the ATV become immersed, it will be necessary to take it to an authorized Bombardier ATV dealer as soon as possible. DO NOT START THE ENGINE! Immersion of the ATV can cause serious damage if the correct restart procedure is not followed. A 1. Insert the screwdriver here as a handgrip A.
vmo2004_011a.book Page 119 Thursday, May 15, 2003 1:46 PM Pull special tool upward to downshift and push downward to upshift. Place the gear in the desired position. 1 NOTE: The 2nd or 3rd gear is recommended. Remove the special tool. Close the tab of the tool. Replace tool and screwdriver in tool box. Replace seat. Storage and Preseason Preparation 2 3 Quest MAX and Traxter MAX Series WARNING Have an authorized Bombardier ATV dealer inspect fuel system integrity as specified in MAINTENANCE CHART.
vmo2004_011b_4_vehicle.fm Page 120 Wednesday, May 21, 2003 11:15 AM CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when loading racks and using the vehicle. Correct loading and weight distribution are therefore important. Never overload, tow or carry cargo improperly.
vmo2004_011a.book Page 121 Thursday, May 15, 2003 1:46 PM Traxter MAX Series TOTAL LOAD ALLOWED: 290 kg (640 lb) (includes driver and passenger, all other loads and added accessories) REAR 80 kg (175 lb) Includes REAR rack and tongue load FRONT 40 kg (90 lb) Includes FRONT rack and storage compartment V01A53L Transportation Quest MAX and Traxter MAX Series When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended.
vmo2004_011a.book Page 122 Thursday, May 15, 2003 1:46 PM Rear Location Quest MAX and Traxter MAX Series V01A3MY WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer.
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vmo2004_011a.book Page 124 Thursday, May 15, 2003 1:46 PM MAINTENANCE CHART The maintenance is very important; if you are not familiar with safe service practices and adjustment procedures, see your authorized Bombardier ATV dealer. 200 h OR 2 YEARS OR 5000 km (3107 m.) TO BE PERFORMED BY 100 h OR 1 YEAR OR 2500 km (1553 m.) 50 h OR 1250 km (777 m.) 25 h OR 625 km (388 m.
vmo2004_011a.book Page 125 Thursday, May 15, 2003 1:46 PM TO BE PERFORMED BY 200 h OR 2 YEARS OR 5000 km (3107 m.) 100 h OR 1 YEAR OR 2500 km (1553 m.) 50 h OR 1250 km (777 m.) 25 h OR 625 km (388 m.) I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate R: Replace INITIAL 10 h INSPECTION OR 250 km (150 m.
vmo2004_011a.book Page 126 Thursday, May 15, 2003 1:46 PM MAINTENANCE While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. WARNING WARNING Unless otherwise specified, engine should not be running for all maintenance procedures. Before performing any service or inspection operation on the vehicle, wait until the engine and exhaust have cooled down to avoid potential burns.
vmo2004_011a.book Page 127 Thursday, May 15, 2003 1:46 PM 2 1 V01C3SY TRAXTER MAX SERIES 1. Oil drain plug Allow enough time for oil to flow out of oil filter. Quest MAX Series Remove the RH side panel then the door in the footrest. V04L1KY 1 2 1. Side panel 2. Footrest door Unscrew the oil filter cover. Remove the oil filter and replace with a new filter. NOTE: Check the cover O-ring and change it if necessary. Wipe out any oil spillage on engine. Remove skid plate.
vmo2004_011a.book Page 128 Thursday, May 15, 2003 1:46 PM Remove oil strainer cover and oil collector, located near drain plug, then clean oil strainer. 3 2 1 V01C2QY 1. Oil strainer cover 2. Oil plug 3. Coolant plug Coolant Replacement Quest MAX and Traxter MAX Series WARNING To avoid burning yourself, do not remove the radiator cap or loosen the engine drain plug if the engine is hot. Turn the radiator cap counterclockwise and remove it.
vmo2004_011a.book Page 129 Thursday, May 15, 2003 1:46 PM Unscrew the bleeding screw on the top of thermostat housing. Drain the system completely and reinstall the drain plug. NOTE: On Traxter MAX series, lift the rear of vehicle, about 75 mm (3 in). Pinch hose between radiator and thermostat housing with a large hose pincher (P/N 529 032 500). V04C0CY QUEST MAX SERIES Fill the radiator until the coolant comes out by the thermostat housing hole. Install the bleeding screw then remove the hose pincher.
vmo2004_011a.book Page 130 Thursday, May 15, 2003 1:46 PM Select a well-ventilated area and make sure the muffler is cool. Place transmission on PARK position. Remove the clean-out plug from muffler. V04C0DY 1 Radiator Quest MAX and Traxter MAX Series Periodically check the radiator area and the air ducts for cleanliness. Ensure air ducts are unobstructed to allow air flow going to the radiator. An access hole is available to inspect the radiator condition and to give access for cleaning. Remove seat.
vmo2004_011a.book Page 131 Thursday, May 15, 2003 1:46 PM CAUTION: Be careful not to damage the radiator fins when cleaning. Do not use any object/tool that could damage the fins. The fins are purposely thin parts to allow efficient cooling. WHEN HOSING, USE LOW PRESSURE ONLY. NEVER USE A HIGH PRESSURE WASHER. Properly reinstall access plug and seat. Carburetor Quest MAX and Traxter MAX Series See an authorized Bombardier ATV dealer each year to verify and clean the fuel system.
vmo2004_011a.book Page 132 Thursday, May 15, 2003 1:46 PM Pour air filter cleaning solution (P/N 293 600 059 or an equivalent) into a bucket. Put the filter in to soak. While filter soaks, clean inside the air box. Rinse the filter with warm water until all cleaning solution disappears. NOTE: If the air filter foam is still dirty, replace it with a new one. Then, let the filter dry completely. When the filter is dried, re-oil with air filter oil (P/N 293 600 058 or an equivalent).
vmo2004_011a.book Page 133 Thursday, May 15, 2003 1:46 PM Installation Reinstall battery in vehicle. Fasten battery and make sure to reinstall the vent tube. On Traxter MAX series, the fuse holder is located in engine compartment on LH side of battery. WARNING Connect RED (+) cable first then BLACK (-) cable. Always connect RED (+) cable first. NOTE: Place the RED (+) cable between holding straps and battery. Fuses WARNING Always turn the ignition switch OFF before replacing a defective fuse.
vmo2004_011a.book Page 134 Thursday, May 15, 2003 1:46 PM Bulb Replacement WARNING Always turn the ignition switch OFF before replacing a defective bulb. Always check light operation after replacement. V00G01Y TRAXTER MAX SERIES 1. Ignition system 2. Accessories (power outlet and auxiliary supply) 3. Solenoids 4. Fan 5. MPEM (Multi-Purpose Electronic Module) 6.
vmo2004_011b_5_maintenance.fm Page 135 Thursday, May 15, 2003 2:37 PM Properly reinstall removed parts in the reverse order of their removal. Adjust beam aiming as follows: Turn knobs to adjust beam height and side orientation to your convenience. Adjust both headlamps evenly. 3 1 V01A02Y 2 1. Headlamp 2. Beam height adjustment 3. Beam side adjustment V04G02Z 3 1 Taillight Unscrew lens screws to expose bulb. 2 1. Headlamp cover 2. Beam height adjustment 3.
vmo2004_011a.book Page 136 Thursday, May 15, 2003 1:46 PM Speedometer The speedometer is lighted with LEDs. If one LED burns, replace the speedometer. The LEDs are not available separately. Drive Train Quest MAX and Traxter MAX Series Front Propeller Shaft Check the front propeller shaft boots for cracks, tears or other damages. See an authorized Bombardier ATV dealer if any damage is detected. Check if the propeller shaft is straight and not damage.
vmo2004_011b_5_maintenance.fm Page 137 Wednesday, May 21, 2003 1:57 PM Check pressure when tires are “cold” before using the vehicle. Tire pressure changes with temperature and altitude. Recheck pressure if one of these conditions has changed. For your convenience, a pressure gauge is supplied in tool box. TIRE PRESSURE QUEST MAX SERIES FRONT REAR MAX. 48 kPa UP TO 48 kPa 272 KG (7 PSI) (7 PSI) (600 LB) 35 kPa 35 kPa MIN. (5 PSI) (5 PSI) TRAXTER MAX SERIES FRONT REAR MAX.
vmo2004_011a.book Page 138 Thursday, May 15, 2003 1:46 PM Open the throttle lever housing. 1 Remove: – inner housing protector V07I0FY V07I0HY 1. Remove these screws Separate the housing. Slide rubber protector back to expose throttle cable adjuster. Unscrew the locking nut of the cable adjuster then screw in the adjuster to release the cable tension. V07I0GY 1. 2. 3. 4. 1 2 Cable protector Throttle cable adjuster Lock nut Throttle lever housing 138 3 1 1.
vmo2004_011a.book Page 139 Thursday, May 15, 2003 1:46 PM Remove the carburetor side cover. Insert the needle of spray can in the end of throttle cable adjuster. WARNING Always wear eye protection and gloves when you lubricate a cable. NOTE: Place a rag around the throttle cable adjuster to prevent the lubricant splash. Add lubricant until it runs out at carburetor end of the throttle cable. Reinstall and adjust the cable.
vmo2004_011a.book Page 140 Thursday, May 15, 2003 1:46 PM Brake Adjustment Rear Shocks Quest MAX and Traxter MAX Series WARNING Left and right adjusting cams must always be set at the same position. Never adjust one adjusting cam only. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. Preload Adjustment Adjust spring preload by turning adjusting cam accordingly with the adjusting wrench in vehicle tool box.
vmo2004_011a.book Page 141 Thursday, May 15, 2003 1:46 PM Brake Fluid Replacement WARNING The brake fluid replacement should be performed by an authorized Bombardier ATV dealer. Brake Cable Lubrication Remove brake lever and lock (screw, nut and spring). Remove cable from hand lever. To ease this operation, apply a force on the brake pedal to loosen the cable. Put the cable luber (P/N 529 035 738) on the cable. Insert the needle of the spray can in the cable luber hole.
vmo2004_011a.book Page 142 Thursday, May 15, 2003 1:46 PM Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle. USE LOW PRESSURE ONLY (like a garden hose). High pressure can cause electrical or mechanical damages. Painted parts which are damaged should be properly repainted to prevent rust. When required, wash the body with hot water and soap (only use mild detergent). Apply non-abrasive wax.
vmo2004_011a.book Page 143 Thursday, May 15, 2003 1:46 PM TROUBLESHOOTING SYMPTOM: Engine does not turn POSSIBLE CAUSES WHAT TO DO 1. Ignition switch is in the OFF position. Place switch to ON position. 2. Transmission is not set on PARK or NEUTRAL. Set transmission either in PARK or in NEUTRAL or press any brake lever. 3. Burnt fuse. On Quest MAX series, check main fuse condition. On Traxter MAX series, check MPEM and solenoids fuses condition. 4. Weak battery or loose connections.
vmo2004_011a.book Page 144 Thursday, May 15, 2003 1:46 PM SYMPTOM: Engine lacks acceleration or power POSSIBLE CAUSES WHAT TO DO 1. Fouled or damaged spark plug(s). Check item ENGINE TURNS OVER BUT FAILS TO START. 2. Lack of fuel to engine. Check item ENGINE TURNS OVER BUT FAILS TO START. 3. Carburetor adjustments. Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. Check ENGINE OVERHEAT in SPECIAL PROCEDURES. If overheating persists, contact an authorized Bombardier ATV dealer.
vmo2004_011a.book Page 145 Thursday, May 15, 2003 1:46 PM SYMPTOM: Engine indicator light irregularly flashes at idle speed POSSIBLE CAUSES WHAT TO DO 1. Engine idle is set too low. Contact an authorized Bombardier ATV dealer. SYMPTOM: Transmission does not shift smoothly POSSIBLE CAUSES WHAT TO DO 1. Engine/transmission oil level is low. Refill engine with recommended oil at the proper level. 2. Transmission shifting system. Try depressing the throttle lever more while shifting. 3.
vmo2004_011a.book Page 146 Thursday, May 15, 2003 1:46 PM SPECIFICATIONS QUEST TM MAX VEHICLE MODEL ENGINE Type Number of cylinder Number of valves Displacement Bore Stroke Compression ratio Standard Lubrication Oil filter Decompressor Exhaust system Air filter TRANSMISSION Transmission COOLING Type Radiator CARBURETION 146 BOMBARDIER-ROTAX, 4-stroke. Over Head Camshaft (OHC), liquid cooled, Single cylinder 4 valves with hydraulic lifters (no adjustment) 644 cc (39.3 cu. in) 100 mm (3.9 in) 82 mm (3.
vmo2004_011b_5_maintenance.fm Page 147 Wednesday, May 21, 2003 10:32 AM QUEST TM MAX VEHICLE MODEL ELECTRICAL Magneto generator make and type Ignition type Ignition timing Engine RPM limiter Vehicle speed limiter Spark plug make and type Number of spark plug Spark plug gap Battery Denso, 400 W @ 6000 RPM CDI (Capacitor Discharge Ignition) Not adjustable 7400 RPM (any gear in forward) 15 km/h (9 MPH) in reverse NGK DCPR8E 1 0.6 to 0.7 mm (.024 to .
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vmo2004_011a.book Page 149 Thursday, May 15, 2003 1:46 PM QUEST TM MAX VEHICLE MODEL LIQUIDS Oil type (engine and transmission) Coolant Fuel Type Octane Front/rear Differential Hydraulic brake Propeller shaft joint grease CAPACITIES Fuel tank Engine/transmission oil Coolant Differential Front Rear QUEST TM MAX XT SAE 10W40, 4-stroke mineral-based engine oil. API classification SG,SH or SJ or Bombardier synthetic oil 5W40.
vmo2004_011a.book Page 150 Thursday, May 15, 2003 1:46 PM TRAXTER ® MAX VEHICLE MODEL ENGINE Type Number of cylinder Number of valves Displacement Bore Stroke Compression ratio Standard Lubrication Oil filter Decompressor Exhaust system Air filter TRANSMISSION Transmission COOLING Type Radiator CARBURETION Liquid cooled Rear mounted with thermostatic fan Carburetor make and type 150 BOMBARDIER-ROTAX, 4-stroke.
vmo2004_011a.book Page 151 Thursday, May 15, 2003 1:46 PM TRAXTER ® MAX VEHICLE MODEL ELECTRICAL Magneto generator make and type Ignition type Ignition timing Engine RPM limiter Vehicle speed limiter Spark plug make and type Number of spark plug Spark plug gap Battery Denso, 400 W @ 6000 RPM IDI (Inductive Discharge Ignition) Not adjustable 7700 RPM (any gear in forward) 15 km/h (9 MPH) in reverse NGK DR8EA 2 0.6 to 0.7 mm (.024 to .
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vmo2004_011a.book Page 153 Thursday, May 15, 2003 1:46 PM TRAXTER ® MAX VEHICLE MODEL LIQUIDS Oil type (engine and transmission) Coolant Fuel Type Octane Front/rear Differential Hydraulic brake Propeller shaft joint grease CAPACITIES Fuel tank Engine/transmission oil Coolant Differential Front Rear TRAXTER ® MAX XT SAE10W40, 4-stroke mineral-based engine oil. API classification SG,SH or SJ or Bombardier synthetic oil 5W40. Do not use other synthetic oil, synthetic blend oil or special additive.
vmo2004_011a.book Page 154 Thursday, May 15, 2003 1:46 PM SI* METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT length ................................................. meter ................................ mass .................................................. kilogram ............................ force................................................... newton.............................. liquid .................................................. liter ....................................
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vmo2004_011a.book Page 156 Thursday, May 15, 2003 1:46 PM BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2004 BOMBARDIER® ATV 1. SCOPE OF THE LIMITED WARRANTY In Canada, BOMBARDIER INC. (hereinafter “BOMBARDIER”), and in the USA, BOMBARDIER ON BEHALF OF BOMBARDIER MOTOR CORPORATION OF AMERICA (BMCA) warrants its 2004 BOMBARDIER ATV from defects in material or workmanship for the period described below.
vmo2004_011a.book Page 157 Thursday, May 15, 2003 1:46 PM 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BOMBARDIER ATV dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized BOMBARDIER dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair.
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vmo2004_011a.book Page 159 Thursday, May 15, 2003 1:46 PM BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2004 BOMBARDIER® ATV 1. SCOPE OF THE LIMITED WARRANTY BOMBARDIER INC. (hereinafter “BOMBARDIER”), warrants its 2004 BOMBARDIER ATV from defects in material or workmanship for the period described below.
vmo2004_011a.book Page 160 Thursday, May 15, 2003 1:46 PM 6.
vmo2004_011a.book Page 161 Thursday, May 15, 2003 1:46 PM 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner. b) If further assistance is required, the distributor’s service department should be contacted in order to resolve the matter.
vmo2004_011a.book Page 162 Thursday, May 15, 2003 1:46 PM FREQUENTLY ASKED QUESTIONS Q: Why must my vehicle be registered with the factory? After all, I do have my original invoice as proof of when I purchased my vehicle. A: Registration is very important and an authorized Bombardier ATV dealer must register your vehicle with Bombardier Inc. Make sure the registration card has been sent. All of this will allow you to: a) Have warranty work performed at any authorized Bombardier ATV dealer in North America.
vmo2004_011a.book Page 163 Thursday, May 15, 2003 1:46 PM Q: Are “Genuine” Bombardier replacement parts used in warranty repairs also covered by the limited warranty coverage? A: Yes. When installed by an authorized Bombardier ATV dealer, any “Genuine” Bombardier part used in warranty repairs assumes the remaining warranty that exists on the vehicle.
vmo2004_011a.book Page 164 Thursday, May 15, 2003 1:46 PM PRIVACY OBLIGATIONS/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
vmo2004_011a.book Page 165 Thursday, May 15, 2003 1:46 PM CHANGE OF ADDRESS/OWNERSHIP If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier Inc. will be in a position to contact you if correction to your ATV becomes necessary. NOTE: This card is strictly for change of address only.
vmo2004_011a.book Page 166 Thursday, May 15, 2003 1:46 PM CHANGE OF ADDRESS N OTE: This card is strictly for change of address only. CHANGE OF ADDRESS ✁ AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST.
vmo2004_011a.book Page 167 Thursday, May 15, 2003 1:46 PM CHANGE OF ADDRESS/OWNERSHIP If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier Inc. will be in a position to contact you if correction to your ATV becomes necessary. NOTE: This card is strictly for change of address only.
vmo2004_011a.book Page 168 Thursday, May 15, 2003 1:46 PM CHANGE OF ADDRESS N OTE: This card is strictly for change of address only. CHANGE OF ADDRESS ✁ AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST.
vmo2004_011a.book Page 129 Thursday, May 15, 2003 1:46 PM VEHICLE MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME No. CITY STREET APT STATE/PROVINCE ZIP/POSTAL CODE Purchase Date Warranty Expiry Date YEAR MONTH DAY YEAR MONTH DAY To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your ATV has been registered with Bombardier.
