Datasheet

ManualsBrandsBoellhoff ManualsHand ToolsHELICOIL Thread Repair Kit, M12 x 1.75mm, 34 Pieces

0180/12.02

HELICOIL

plus repairing of damaged threads

Summary of content (40 pages)

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0180/12.
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Contents Page Applications for thread repair with HELICOIL® plus 3 HELICOIL® plus thread technology 4 Installation of HELICOIL® plus thread inserts 5 Product range of HELICOIL® plus repair kits and repair range kits 6 Repair kits with metric thread inserts Repair kits with metric thread inserts for special applications (oil drain, spark plug and Lambda probe threads, thread wheel bearing housing) 10 – 12 Repair range kits with metric thread inserts 13 – 14 Repair kits with imperial thread insert
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Repairing of damaged spark plug threads In the automotive industry the HELICOIL® plus thread technology is widely used to provide high strength threads. Thanks to efficient repair of damaged threads, valuable components do not have to be replaced. Thread repair for aluminium engines With HELICOIL® plus thread inserts, cost-intensive replacements of threads in aluminium engines, such as employed in motor sports, are no longer necessary.
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HELICOIL® plus Thread Technology ■ Thread inserts ensure heavy-duty connection capability, especially in low-strength materials like aluminium and magnesium. For over fifty years, they have been used in practice and proven reliable. ■ HELICOIL® thread repair is used in metals as well as in many plastic and composite materials. ■ Thread inserts are made from well-proven and tested quality stainless steel (A2) and are formed from rhomboidally profiled wire into a resilient spiral.
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Installation of HELICOIL® plus thread inserts HELICOIL® plus holding thread Please only use the special HELICOIL® plus screw tap. For checking the holding thread, we can send you plug limit gauge. Drilling the core hole Please take note of the recommended diameters for drilling the core hole D1 HC from the table on page 36/37. Please note, that information about the twist drill B are only values for orientation. For counterboring (burring) the core hole outer diameter of the couterbore: DHC + 0.
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Product range HELICOIL® plus repair kits and repair range kits Repair kits with HELICOIL® plus metric thread inserts ■ M 2 – M 16 x 1.5 (available in three lengths per size, each 20 or 10 HELICOIL® plus thread inserts) ■ M 18 – M 36 x 1.5 (with 10 HELICOIL® plus thread inserts in one length) ■ Oil drain threads M 12 x 1.5, M 14 x 1.5 and M 16 x 1.5 (available in three lengths per size, each 10 HELICOIL® plus thread inserts) ■ Spark plug threads M 10 x 1, M 12 x 1.25 and M 14 x 1.
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HELICOIL® plus repair kits with metric thread inserts M 2 – M 16 x 1.5 ISO metric threads, stainless steel A2 Contents: HELICOIL® plus thread inserts in three sizes Twist drill (up to M 12) HELICOIL® hand tap HSS HELICOIL® plus installation mandrel Tang break-off tool (up to M 12) Thread size d (x P) M2 M 2.5 M3 M 3.5 M4 M5 M6 M7 M8 M8x1 M9 M 10 M 10 x 1 Pitch Order no. Number of Repair Thread size Order no.
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HELICOIL® plus repair kits with metric thread inserts Thread size d (x P) M 11 M 12 Pitch Order no. Number of Repair Thread size Order no. Number of Refill Repair kit HELICOIL® kit Refill pack Refill pack HELICOIL® pack Inserts € d (x P) x L P 1.5 1.75 4185 111 0000 4185 112 0000 10 x M 11 x 11 10 x M 11 10 x M 11 M 12 x 1.5 M 14 1.25 1.5 2.0 4185 112 9000 4185 112 4000 4185 114 0000 x 11 4189 011 0011 10 on request x 16.5 on request M 11 x 16.
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HELICOIL® plus repair kits with metric thread inserts M 18 – M 36 x 1.5 ISO metric threads, stainless steel A2 Contents: HELICOIL® plus thread inserts Hand tap (two-parts set consisting of pre and final cutter) HELICOIL® plus installation mandrel (M 18 – M 24 normal pitch) HELICOIL® manual inserting tool (M 27 – M 33 normal pitch and M 18 x 1.5 – M 36 x 1.5 threads fine pitch) Thread size d (x P) x L Pitch Order no. Number of Repair Order no.
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HELICOIL® plus repair kits with metric thread inserts Thread size d (x P) x L Pitch Order no. Number of Repair Order no. Number of Refill Repair kit HELICOIL® kit Refill pack HELICOIL® pack Inserts € 10 on request P 2 4185 127 5027 0189 127 5027 Inserts € 10 on request M 27 x2 x 27 M 27 x2 x 40.5 2 4185 127 5405 10 on request 0189 127 5405 10 on request M 27 x2 x 54 2 4185 127 5054 10 on request 0189 127 5054 10 on request M 28 x 1.5 x 28 1.
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HELICOIL® plus repair kits with metric thread inserts for special applications M 12 x 1.5 – M 16 x 1.5 (oil drain threads) ISO metric threads, stainless steel A 2 Contents: HELICOIL® plus threaded inserts in three lengths Combined drilling and tapping tool HELICOIL® hand tap (for obstructions) HELICOIL® plus installation mandrel, tang break-off tool, slide gauge Thread size dxP Pitch Order no. HELICOIL® Number Repair Repair kit* Inserts of turns kit 10 x each W € P M 12 x 1.5 M 12 x 1.
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HELICOIL® plus repair kits with metric thread inserts for special applications M 10 x 1 – M 14 x 1.25 (spark plug threads) ISO metric threads, stainless steel A2 Contents: HELICOIL® plus thread inserts HELICOIL® combined drilling and tapping tool HELICOIL® plus installation mandrel Thread size Pitch dxP Order no. HELICOIL® Repair Thread size Order no. Number of Refill Repair kit Inserts kit Refill pack Refill pack HELICOIL® pack 10 x each € dxPxL P M 10 x 1 1.0 M 12 x 1.
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HELICOIL® plus repair range kits with metric thread inserts Order no. Repair Thread size Repair range kit range kit Refill pack € dxL Pitch Order no. Number of Refill Refill pack HELICOIL® pack P Inserts € M 2.5 x 2.5 0.45 4189 025 0025 20 on request M 2.5 x 3.75 0.45 4189 025 0375 20 on request M 2.5 x 5.0 0.45 4189 025 0005 20 on request M3 x3 0.50 4189 003 0003 20 on request M3 x 4.5 0.50 4189 003 0045 20 on request M3 x6 0.
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HELICOIL® plus repair range kits with metric thread inserts Order no. Repair Thread size Repair range kit range kit Refill pack € d (x P) x L es piec 198 4186 200 0001 on request M 6 – M 14 x 1.25 ISO metric threads, stainless steel A2 + Spark plug threads, stainless steel A2 Contents: HELICOIL® plus thread inserts Twist drills up to M 12 (M 14 x 1.
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HELICOIL® plus repair kits with imperial thread inserts American national coarse threads (UNC/NC) Stainless steel A 2 Contents: HELICOIL® plus thread inserts in three lengths Twist drill HELICOIL® hand tap HSS HELICOIL® plus installation mandrel Tang break-off tool Thread size d-z Pitch Order no. Number of Repair Thread size Order no.
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HELICOIL® plus repair kits with imperial thread inserts American national coarse threads (UNC/NC) Stainless steel A 2 Contents: HELICOIL® thread inserts HELICOIL® two-parts set consisting of pre and final cutter HELICOIL® manual tap Thread size Order no. Number of Repair Order no. Number of Refill Repair HELICOIL® Inserts kit Refill pack HELICOIL® pack P [mm] kit x L [mm] € UNC 9/16"-12 2.117 0185 580 6004 10 x UNC 9/16"-12 x 14.3 on request UNC 9/16"-12 2.
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HELICOIL® plus repair kits with imperial thread inserts American national fine threads (UNF/NF) Stainless steel A 2 Contents: HELICOIL® plus thread inserts in three lengths Twist drill HELICOIL® hand tap HSS HELICOIL® plus installation mandrel Tang break-off tool Thread size d-z UNF 4-48 UNF 6-40 UNF 8-36 UNF 10-32 Pitch Order no. Number of Repair Thread size Order no.
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HELICOIL® plus repair kits with imperial thread inserts American national fine threads (UNF/NF) Stainless steel A 2 Contents: HELICOIL® thread inserts HELICOIL® hand tap HSS HELICOIL® manual tap Thread size Order no. Number of Repair Order no. Number of Refill Repair HELICOIL® Inserts kit Refill pack HELICOIL® pack P [mm] kit x L [mm] € UNF 9/16"-18 1.411 0185 580 7004 10 x UNF 9/16"-18 x 14.3 on request UNF 9/16"-18 1.411 0185 580 7006 10 x UNF 9/16"-18 x 21.5 UNF 9/16"-18 1.
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HELICOIL® plus repair kits with imperial thread inserts British standard coarse threads (BSW) Stainless steel A 2 Contents: HELICOIL® thread inserts HELICOIL® hand tap up to BSW 3/4"-10 HELICOIL® two-parts set consisting of pre and final cutter (HSS) HELICOIL® manual tap Tang break-off tool up to BSW 5/8"-11 Thread size Order no. Number of Repair Order no. Number of Refill Repair HELICOIL® Inserts kit Refill pack HELICOIL® pack P [mm] kit x L [mm] € BSW 3/16"-24 1.
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HELICOIL® plus repair kits with imperial thread inserts British standard fine threads (BSF) Stainless steel A 2 Contents : HELICOIL® thread inserts HELICOIL® hand tap HSS HELICOIL® manual tap Tang break-off tool up to BSF 5/8"-14 Thread size Order no. Number of Repair Order no. Number of Refill Repair HELICOIL® Inserts kit Refill pack HELICOIL® pack P [mm] kit x L [mm] € BSF 1/4"-26 0.977 0185 574 5004 20 x BSF 1/4"-26 x 6.4 on request BSF 1/4"-26 0.
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HELICOIL® plus and HELICOIL® repair kits with imperial thread inserts Pipe threads to DIN ISO 228/1 Stainless steel A 2 Contents: HELICOIL® plus thread inserts up to G 1/2"-14 HELICOIL® thread inserts > G 5/8"-14 HELICOIL® machine tap straight grooved HSS HELICOIL® manual installation tool Thread size Order no. Number of Repair Order no. Number of Refill Repair HELICOIL® Inserts kit Refill pack HELICOIL® pack P [mm] kit x L [mm] € G 1/8"-28 0.907 4185 171 4004 10 x G 1/8"-28 x 3.
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HELICOIL® plus repair range kits with imperial thread inserts Order no.
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HELICOIL® plus repair range kits with imperial thread inserts Order no.
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HELICOIL® repair range kits with imperial thread inserts Order no. Repair Thread size Repair range kit range kit Refill pack € d - z x L [mm] 0186 101 3001 BSW 1/4"-20 up to BSW 1/2"-12 British standard coarse threads (Whitworth threads) Stainless steel A 2 on request Pitch Order no. Number of Refill Refill pack HELICOIL® pack P [mm] Inserts ➀ € BSW 1/4"-20 x 9.5 1.270 0189 274 3006 20/20 on request on request BSW 5/16"-18 x 11.9 1.411 0189 276 3006 20/20 BSW 3/8"-16 x 14.3 1.
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Hand taps HELICOIL® plus and HELICOIL® Thread size Short machine taps for tolerance class 6H ➀ Type 0140.0 Order no. c➁ 0140 002 0104 on request M 2.5 0140 025 0104 on request M3 0140 003 0104 on request M 3.5 0140 035 0104 on request M4 0140 004 0104 on request Type 0140.
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Hand taps for HELICOIL® plus and HELICOIL® Thread size Tap set for tolerance class 6H ➀ (1 set) Pre cutter Type 0140.1 Order no. c➁ Order no. M2 0140 102 0104 on request 0140 202 0102 on request M 2.5 0140 125 0104 on request 0140 225 0102 on request M3 0140 103 0104 on request 0140 203 0102 on request M 3.
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Combined drilling and tapping tools for HELICOIL® plus and HELICOIL® Thread size d (x P) For tapping HELICOIL® holding threads in damaged metric standard and fine threads. Pre-drilling of the HELICOIL® holding thread is not necessary. For blind holes the tool is only usable under certain conditions due to the guiding unit d 3 x L 5. Order no.
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Machine taps for HELICOIL® plus and HELICOIL® Thread size d (x P) Machine tap for tolerance class 6H ➀ Type 0141.1 Order no. c➁ M2 0141 102 0104 on request M 2.5 0141 125 0104 on request M3 0141 103 0104 on request M 3.5 0141 135 0104 on request M4 0141 104 0104 on request Type 0141.1 M5 0141 105 0104 on request HELICOIL machine taps, straight grooved, tapping angle 10°, with curling cut, 4 action cut for through holes, for blind holes with deep-drilled thread hole.
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Machine taps for HELICOIL® plus and HELICOIL® Thread size d (x P) Machine tap for tolerance class 6H ➀ Type 0141.4 Order no. c➁ M2 0141 402 0152 on request M 2.5 0141 425 0152 on request M3 0141 403 0152 on request M 3.5 0141 435 0152 on request M4 0141 404 0152 on request Type 0141.4 M5 0141 405 0152 on request HELICOIL machine taps, spiral grooves 45° right-hand twist, tapping angle 15°, 2-turn cut for blind holes.
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Machine taps for HELICOIL® plus and HELICOIL® Thread size Machine tap for tolerance class 6H ➀ Type 0141.5 Order no. c➁ M2 0141 502 0102 on request M 2.5 0141 525 0102 on request M3 0141 503 0102 on request M 3.5 0141 535 0102 on request M4 0141 504 0102 on request Type 0141.5 M5 0141 505 0102 on request HELICOIL machine taps, spiral grooves 40° right hand twist, cutting angle 10°, 2-3 turn cut for blind holes, for blind holes with deep-drilled thread hole.
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Installation mandrel for HELICOIL® plus Thread size d (x P) Installation mandrel for HELICOIL® plus c Order no. M 2.5 4150 012 5000 on request M3 4150 010 3000 on request M 3.5 4150 013 5000 on request M4 4150 010 4000 on request M5 4150 010 5000 on request M6 4150 010 6000 on request Only for HELICOIL® plus thread inserts type free running.
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Manual insertion tools for HELICOIL® plus and HELICOIL® Manual installation mandrel, with pre-stressing cartridge for HELICOIL® and HELICOIL® plus only for special utilisation and fine thread pitches. Not necessary for HELICOIL® plus. Type H-PSG: Threaded mandrel, pitch guided, with bit gauge Order no. 0150 01. ...* Type H-PMG: Flat mandrel, pitch guided, with bit gauge Order no. 0150 02. ...* Type H-PM: Flat mandrel, without pitch guiding, with bit gauge Order no. 0150 04. ...
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Tang break-off tools for HELICOIL® plus and HELICOIL® Thread size d (x P) From sizes M 14, the tang can be broken off with long-nosed pliers. Tang break-off tool for HELICOIL® plus Order no. c M2 0158 040 0000 on request M 2.5 0158 040 1000 on request M3 0158 040 1000 on request M 3.
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Extracting tools for HELICOIL® plus and HELICOIL® Thread size d (x P) Extracting tools for HELICOIL® plus Order no. c M2 M 2.5 0180 300 0000 on request 0180 301 0000 on request 0180 302 0000 on request 0180 303 0000 on request 0180 304 0000 on request 0180 305 0000 on request M3 M 3.5 M4 M5 M6 M7 M8 M8x1 M9 M 10 M 10 x 1 M 10 x 1.25 M 10 x 1.5 M 10 x 2 M 11 M 12 M 12 x 1 M 12 x 1.25 M 12 x 1.5 M 14 M 14 x 1 M 14 x 1.25 M 14 x 1.5 M 16 M 16 x 1.5 M 18 M 18 x 1.5 M 18 x 2 M 20 M 20 x 1.
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HELICOIL® plus and HELICOIL® design guidelines for thread technology Determination of the nominal length Guideline values for determining the length of the HELICOIL® plus thread insert relative to the parent material and the property class, valid for temperatures of 20°C Strength of the parent material Tensile strength Rm (N/mm2) Screw property class 3.6 4.8 4.6 5.8 5.6 1.5 d 6.8 8.8 9.8 10.9 12.9 14.9 2.5 d 3 d 3 d – – – 6.6 2 d 6.9 up to 100 1.5 d > 100 – 150 1.5 d 1.
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HELICOIL® plus and HELICOIL® metric installation data The HELICOIL® holding thread without countersink provides excellent screw entry into the thread insert. In circumstances where countersinking cannot be dispensed, e.g. for sealing surfaces that cannot be further machined the following special rules apply: Largest countersink Ø ≤ Holding thread outside diameter Ø DHC min respectively DHC + 0.1 mm.
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HELICOIL® plus and HELICOIL® imperial installation data Nominal thread Ø d Pitch P Rec. twist drill*) Ø Outer Ø of thread insert before inst. d1 min. max. Core hole diameter D1 HC min. max. 1d Core hole depth t1 min. 1.5d 2d 2.5d Fully cut thread useable thread depth nominal length of insert L min. 1d 1.5d 2d 2.5d Length of installed insert useable thread length l2 1d 1.5d 2d 2.5d Screw-in length for screw if driving tang is not removed t3 max. 1d 1.5d 2d 2.5d Outside Ø DHC min.
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HELICOIL® plus TWINSERT thread inserts for metals Trouble-free thread correction and repair Use and description TWINSERT When you need to repair internally threaded holes that have widespread cracks, are off-centre or over-sized, and large-diameter screws cannot be used due to the physical characteristics of the workpiece, HELICOIL® plus TWINSERT threat inserts are a repair solution with “a HELICOIL® plus inside a HELICOIL® plus”. TWINSERT consists of two HELICOIL® plus thread inserts.
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HELICOIL® plus TWINSERT thread inserts for metals TWINSERT Nominal length* 1.5 x d Inner HELICOIL® plus Standard type Outer HELICOIL® plus Nominal thread Ø d* Nominal length T2 free running Order no.➀ Order no.➀ ISO metric threads, coarse threads M2 3.40 4115 002 0006 M 2.5 4.20 4115 025 0006 M3 5.00 4115 003 0006 M 3.5 5.85 4115 035 0006 M4 6.70 4115 004 0006 M5 8.30 4115 005 0006 M6 10.00 4115 006 0006 M8 13.25 4115 008 0006 M 10 16.50 4115 010 0006 M 12 19.75 4115 012 0006 M 14 23.
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