Operating instructions

28
BOC Smootharc Advance II MIG 250C Operating manual
7.0 Installation
Installation for MIG/MAG process Installation for MMA process
WARNING
15A PLUG FITTED FOR DEMONSTRATION ONLY.
Max 200A @ 20% duty cycle for 15A plug.
For full output a 32A, 250V, 3-pin plug should be tted
by a certied electrician along with the additional input
cablesupplied.
7.1 Installation for MIG/MAG process
1 Connect the gas hose to the regulator and the rear of the machine.
Select correct shielding gas for the application.
2 Insert the earth return lead connection into the front panel.
3 Fit the wire spool to the machine. Select correct welding wire for
application.
4 Select the appropriate feed roller to suit the wire being used
- This machine comes complete with two types of wire feed rollers
- V groove for use with solid carbon manganese and stainless steels
- U groove for use with soft wires such as aluminium
5 Loosen the wire feed tension screws and insert the wire. Re t and
tension rollers ensuring the wire is gripped su󹟾ciently so as not
to slip but avoid over tightening as this can a󹟽ect feed quality and
cause wire feed components to wear rapidly.
6 Fit and tighten the torch on the output connection [A]. Ensure correct
torch liner and contact tip are selected.
7 Select the correct polarity for the type of wire used as indicated on
the consumable packaging. This is achieved by swapping the polarity
terminal wires. For most solid wires the terminal should be set as
torch positive.
8 For torch positive, plug the short mechanical connector (link plug) [B]
on the front panel into the positive (+) terminal and the work return
lead [C] into the negative (-) terminal.
9 For torch negative, couple the short mechanical connector [B] into
the terminal marked negative (-), and the work return lead [C] into
the positive (+) terminal.
7.2 Installation for MMA process
1 Connect the electrode holder [D] to the positive (+) of the machine
and fasten it clockwise tightly.
2 Connect the work return lead [C] into the negative (-) of the machine
and fasten it clockwise.
3 Please note that for manual metal arc (MMA) welding the electrode
holder can be switched to the negative pole of the welding machine
if so required by the specication of the electrode.
4 The short mechanical connector (link plug) [B] should remain
hangingfree.
Smootharc
AdvanceAdvance
II
250C
2T
4T
VOLTAGEINDUCTANCE
CRATER
ARC CURRENT
0 100 100 10
VA m/min
V
Smootharc
AdvanceAdvance
II
250C
2T
4T
VOLTAGEINDUCTANCE
CRATER
ARC CURRENT
0 100 100 10
VA m/min
V
A
B
C
D
B
C