Service manual

12 volt supply and
BOSS failure.
Sensor No Signal or
No RPM’s.
Lack of 5.0 volts
regulated power.
Low voltage (5.0)
triggered reset.
The display is not fault
tolerant. Also can be
an indication of poor
internal connections.
Bad display or BOSS
is not communicating.
Temperature related
shutdown codes
when no heating
occurs.
Intermittent code of
ES6 while engine
running.
Display is dead – No
Icons, Bar Graphs,
Hourmeter.
During an active
WARNING display,
reset occurs and the
hourmeter becomes
all zero’s.
Garbled message,
missing segments,
etc.
After glow sequence
or after a WARNING
goes away, the Icon
remains ON.
No Bar Graphs, no
Hours.
LCD DISPLAY
CONNECTOR
ABCDE
Ground
Positive Com. 3.5 to 4 Volts
5.0 Volts Regulated Power
Orange
NOTE: The display has caused the
problem by locking the
communication lines and
stopping communications from
the BOSS.
1. Check stored defects with the BOSS tool.
*2. If defect list has EC1, HC1, EC2.1, HC2. EP3
,
EP7, HP7, B2.2, low fuel, Fuel 7 and las
t
occurrence hr. readings are within a hundredth
,
the BOSS is defective and must be replaced.
3. Using a voltmeter, check the alternator output.
1. ES6 will occur if the loader is stalled or shutdow
n
during run cycle. The code is generated due to th
e
lack of RPM and the existence of residua
l
pressure in the system.
1. Check pin A for 5.0 volts. If 5.0 volts is presen
t
replace the display.
2. If no power exists at pin A, install BOSS backu
p
to confirm the BOSS system.
3. If the problem still exists, check the harness fo
r
continuity.
1. Turn the ignition switch OFF. Re–starting wi
ll
return hourmeter reading.
2. If re–starting will not return hourmeter reading
,
check pins B & C as stated in Step 5 below.
1. Turn the ignition switch OFF and re–start. A
fault is an invalid message that the display trie
s
to display. Generally a fault occurs
if
communications of two messages are combine
d
on the display.
1. Turn the key OFF and re–start.
1. Plug in the BOSS tool and start the engine.
2. If data is being received by the BOSS tool, th
e
BOSS unit is not the cause of the problem.
3. If no data is received at the BOSS too
l.
disconnect the LCD display.
*4. If messages are now received at the tool, th
e
display is the problem. If problem still exists go t
o
Step 5.
5. Check pins B & C for signal.
6. If there is no signal, install BOSS backup unit.
7. If the problem still exists, check the harness fo
r
continuity.
TROUBLESHOOTING THE BOSS
®
& LCD DISPLAY
Chart
NOTE: You may have some or all of the
codes listed. You will have high
temps, high press, low voltage
and low fuel.
BOSS
LCD Display
12 Volt – Back Light
Negative Com. .5 to 1.5 Volts
Black
Orange
Purple/Red
Purple/White
Power Display Operation
TO CORRECT SYMPTOMINDICATESSYMPTOMSUBJECT
*
*
853,853H Loader
–8–7– Service Manual