User's Manual

19 20
ASSEMBLY TIPS & MAINTENANCE
MAINTENANCE
GENERAL MAINTENANCE
WW AA RR NN II NN GG !!
NEVER use lightweight gun oil on Marker Oil
will destroy internals of Air Valve and O-rings.
Keep foreign obstructions out of Marker internals
and Lube all O-rings within the Marker using a
generous coat of Dow 55 Lubricant. The Ram
requires Lubing every 5,000 rds. fired. Regulator
O-rings should be Lubed every 10,000 rds. fired.
Failure to do so will reduce recovery time of
Regulators. Additionally, the Piston will wear a
groove in the Regulator housing. Ensure the Pin
Valve lines up with the Cupped End on the Piston
during reassembly. This will eliminate the
inadvertent bending of the pin. The Poppet O-rings
require Lubing every 20,000 rds. fired.
INTIMIDATOR
GEN4
ASSEMBLY TIPS
KEY ELEMENTS TO REMEMBER DURING ASSEMBLY.
O-RINGS - LUBRICATE ALL O-RINGS UPON INSTALLATION.
AIR BARBS - Ensure fiber washer is on Air Barb base prior to installation. This will ensure a proper seal.
VALVE - Always ensure that Valve is free of debris prior to installation. Failure to do so may result in incosistent operation. Use a small
amount of Loctite on threads when threading Valve Body onto Ram Sleeve. Failure to do so may result in Valve coming loose causing
extreme damage to the Marker
RAM SLEEVE O-RINGS - Always ensure all O-Rings are in good condition upon installation.
RAM SLEEVE INSTALLATION - The Ram Sleeve should be reinserted through the rear of the marker body. Use caution when installing
the Ram Sleeve and take extra care not to cut/damage the O-Rings on the sharp edges of the body as you insert it.
RAM SLEEVE RETAINING ALLEN - Use small amount of Loctite on Retaining Allen when installing.Failure to do so may result in Ram
Sleeve sliding back, causing extreme damage to the Markerand/or possibly injuring the operator.
POPPET INTALLATION - Before installation, inspect Poppet thoroughly. If Poppet shows signs of excessive wear, it must be replaced
in order to ensure a proper seal. Ensure Poppet and Cup Seal O-Rings are well lubed when installing. Ensure spring seats firmly on
Poppet head before inserting into Ram Sleeve. Once seated tap on Poppet end to mate Poppet with valve.
REGULATOR BASE RETAINING ALLEN - Use small amount of Loctite on ASA Housing Retaining Allen when installing. Failure to do so
may result in ASA Block sliding off the Marker Body, causing extreme damage to the Marker and /or possibly injuring the operator and
others. A firm snug is all that is required to maintain a secure fit.
EYE SENSOR HARNESS - Ensure Harness is seated in grove provided before attaching Eye Covers.Failure to do so may result in pinched
wires and render the eyes inoperable.
EYE COVERS - Ensure Ball Detents remain aligned and in Covers upon install. Do not over tightenthe cover screws. A firm snugg is all
that is required to maintain a secure fit.
FEEDNECK - Removal of the Feedneck Base may require the use of a Strap Wrench since it is firmly secured during initial assembly.
Simply wrap the Strap around the Feedneck and turn counter-clockwise. To Reinstall, apply a decent amount of Loctite and simply
screw the Feedneck back onto the body and secure firmly using a Strap Wrench.
NOTE: Once Marker is completely disassembled, carefully inspect all Screws, O-Rings, Ball Detents, Air Barbs, Hoses, Eye Sensors, Wiring,
Electronics, Battery, ASA Block, Regulator, and Feedneck Threads, etc., for signs of premature or excessive wear, stripping and/or damage.
If ANY parts show signs of premature or excessive wear, stripping and/or damage, and you need to order them, please refer the the
chart on the facing page for reference. A more detailed discription of parts and/or the corresponding PART NUMBER
(
S
)
can be found
in the COMPLETE PARTS CHECKLIST located on the inside back cover of the manual. Simply call B.L.A.S.T. at the number provided
and a Customer Service Representative will assist you.
PLEASE HAVE PART NUMBER
(
S
)
READY WHEN CALLING.
COMPONENT QUANTITY SIZE
Body Assembly
Bolt O-ring 4 015
Poppet O-ring 1 004
Ram Front O-ring 1 006
Ram Rear O-ring 1 011
Ram Rear Bumper O-ring
(
Teflon
)
1 011
Pressurized Ram Sleeve O-ring 1 015
Sleeve End Cap O-ring 2 011
Regulator Assembly
HPR Housing O-ring 1 016
HPR Piston O-ring 1 113
HPR Pin Valve Base Washer 1 010
HPR Pin Valve Washer
(
Teflon
)
1 006
Teflon LPR Housing O-ring 1 016
LPR Piston O-ring 1 113
LPR Pin Valve Base 1 010
LPR Pin Valve Washer
(
Teflon
)
1 006
Regulator Base 2 015
Trigger Assembly
Airline 1 to regulator base 5.0 in.
Airline 1 to middle body 5.0 in.
Airline 1 to rear body 2.5 in.
Circuit Board 1 004
COMPONENT QUANTITY SIZE
Body Assembly
Bolt O-ring 4 015
Poppet O-ring 1 006
Ram Front O-ring 1 006
Ram Rear O-ring 1 011
Pressurized Ram Sleeve O-rings 1 015
Sleeve End Cap O-ring 1 016
Regulator Assembly
HPR Housing O-ring 1 015
HPR Piston O-ring 1 113
HPR Pin Valve Base Washer 1 010
HPR Pin Valve Washer
(
Teflon
)
1 006
LPR Piston O-ring 2 011
LPR Pin Valve Base 1 010
LPR Pin Valve Washer
(
Teflon
)
1 006
LPR Regulator Base O-ring
(
Round
) 1 020
LPR Regulator Base O-ring
(
Square
) 1 114
Regulator Base 2 015
Trigger Assembly
Airline 1 to regulator base 5.0 in.
Airline 1 to middle body 5.0 in.
Airline 1 to rear body 2.5 in.
Below is a list of the most common Consumable Components of the Intimidator.