Manual

2005
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Assembly and Disassembly
ASSEMBLY TIPS
KEY ELEMENTS TO REMEMBER DURING ASSEMBLY.
O-Rings:
LUBRICATE ALL O-RINGS UPON INSTALLATION.
Ram Sleeve O-rings: Always ensure all O-Rings are in good condition upon installation.
Ram Sleeve Installation: The Ram Sleeve should be reinserted through the front end of the
marker body to ensure the U-Cup O-ring maintains a proper seal. Use caution when installing
the Ram Sleeve and take extra care not to cut/damage the O-Rings on the sharp edges of the body.
Air Barb: Ensure fiber washer is on Air Barb base prior to installation. This will ensure a proper seal.
ASA Block Set Screw: Use small amount of Loctite on ASA Housing Retaining Allen when
installing. Failure to do so may result in ASA Block sliding off the Marker Body, causing
extreme damage to the Marker and/or possibly injuring the operator and others. A firm snug is
all that is required to maintain a secure fit.
Poppet installation: Before installation, inspect Poppet thoroughly. If Poppet shows signs of
excessive wear, it must be replaced in order to ensure a proper seal. Ensure Poppet O-Ring is
well lubed when installing. Allow Poppet to slide into Ram Sleeve. Once seated tap on Poppet
end to mate Poppet with Ram Sleeve. Ensure small end of spring seats firmly on Poppet.
Ram Sleeve Retaining Allen: Use small amount of Loctite on Retaining Allen when installing.
Failure to do so may result in Ram Sleeve sliding back, causing extreme damage to the Marker
and/or possibly injuring the operator.
Eye Sensor Harness: Ensure Harness is seated in grove provided before attaching Eye Covers.
Failure to do so may result in pinched wires and render the eyes inoperable.
Eye Covers: Ensure Ball Detents remain aligned and in Covers upon install. Do not over tighten
the cover screws. A firm snugg is all that is required to maintain a secure fit.
Feedneck: Removal of the Feedneck Base may require the use of a Strap Wrench since it is
firmly secured during initial assembly. Simply wrap the Strap around the Feedneck and turn
counter-clockwise. To Reinstall, simply screw the Feedneck back onto the body and secure
firmly using a Strap Wrench.
NOTE: Once Marker is completely disassembled, carefully inspect all Screws, O-Rings, Ball Detents,
Air Barbs, Hoses, Eye Sensors, Wiring, Electronics, Battery, ASA Block, Regulator, and Feedneck
Threads, etc., for signs of premature or excessive wear, stripping and/or damage.
If ANY parts show signs of premature or excessive wear, stripping and/or damage, and you need to
order them, please refer the the chart on the facing page for reference. A more detailed discription
of parts and/or the corresponding PART NUMBER
(
S
)
can be found in the COMPLETE PARTS
CHECKLIST located on the inside back cover of the manual. Simply call B.L.A.S.T
. at the number
provided and a Customer Service Representative will assist you.
PLEASE HAVE PART NUMBER
(
S
)
READY WHEN CALLING.
Maintenance
GENERAL MAINTENANCE
WARNING: NEVER use lightweight gun oil on Marker. Oil will destroy internals
of Air Valve and O-rings.
Keep foreign obstructions out of Marker internals and Lubricate all O-rings within the Marker a
generous coat of
Dow 55 Lubricant. The Ram requires Lubing every 5,000 rds. fired. Regulator
O-rings should be Lubed every 10,000 rds. fired. Failure to do so will reduce recovery time of
Regulators. Additionally, the Piston will wear a groove in the Regulator housing. Ensure the Pin
Valve lines up with the Cupped End on the Piston during reassembly. This will eliminate the
inadvertent bending of the pin. The Poppet O-rings require Lubing every 20,000 rds. fired.
Below is a list of the most common Consumable Components of the Intimidator.
COMPONENT QUANTITY SIZE
Body Assembly
Bolt O-ring 4 015
Poppet O-ring
1 004
Ram Front O-ring
1 006
Ram Rear O-ring
1 011
Ram Rear Bumper O-ring
(
Teflon
)
1 011
Pressurized Ram Sleeve O-ring
2
(
front O-ring is cupped
)
015
Sleeve End Cap O-ring
2 011
Regulator Assembly
HPR Housing O-ring 1 016
HPR Piston O-ring
1 113
HPR Pin Valve Base Washer
1 010
HPR Pin Valve Washer
(
Teflon
)
1 006
Teflon LPR Housing O-ring
1 016
LPR Piston O-ring
1 113
LPR Pin Valve Base
1 010
LPR Pin Valve Washer
(
Teflon
)
1 006
Regulator Base
2 015
Trigger Assembly
Airline 1 to regulator base 5.0 in.
Airline
1 to middle body 5.0 in.
Airline
1 to rear body 2.5 in.
Circuit Board
1 004
17
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