User's Manual
2005
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Assembly and Disassembly
ASSEMBLY TIPS
KEY ELEMENTS TO REMEMBER DURING ASSEMBLY.
O-Rings:
LUBRICATE ALL O-RINGS UPON INSTALLATION.
Ram Sleeve O-rings: Always ensure all O-Rings are in good condition upon install.
Ram Sleeve Installation: Use caution when installing the Ram Sleeve. Take extra care not to
cut/damage the O-Rings on the sharp edges of the body.
Air Barb: Ensure fiber washer is on Air Barb base prior to installation. This will ensure a proper seal.
Poppet installation: Ensure Poppet O-Ring is well lubed. Allow Poppet to slide into Ram Sleeve.
Once seated tap on Poppet end to mate Poppet with Ram Sleeve.
Ram Sleeve Retaining Allen: Use small amount of Loctite on Retaining Allen when installing.
Failure to do so may result in Ram Sleeve sliding back, causing extreme damage to the Marker
and/or possibly injuring the operator.
Eye Sensor Harness: Ensure Harness is seated in grove provided before attaching Eye Covers.
Failure to do so may result in pinched wires and render the eyes inoperable.
Eye Covers: Ensure Ball Detents remain aligned and in Covers upon install. Do not over tighten
the cover screws. A firm snugg is all that is required to maintain a secure fit.
Feedneck: To remove the Feedneck, simply unscrew the Feedneck Collar. To remove Feedneck
Base simply unscrew the Feedneck Base.
NOTE: Once Marker is completely disassembled, carefully inspect all Screws, O-Rings, Ball Detents,
Air Barbs, Hoses, Eye Sensors, Wiring, Electronics, Battery, ASA Block, Regulator, and Feedneck
Threads, etc., for signs of premature or excessive wear, stripping and/or damage.
If ANY parts show signs of premature or excessive wear, stripping and/or damage, please refer
the the chart on the facing page for reference. A more detailed discription of parts and the
corresponding PART NUMBER
(
S
)
can be found in the COMPLETE PARTS CHECKLIST located
on the inside back cover of the manual. Simply call B.L.A.S.T. at the number provided and a
Customer Ser
vice Representative will assist you. PLEASE HAVE PART NUMBER
(
S
)
READY
.
Maintenance
GENERAL MAINTENANCE
WARNING: NEVER use lightweight gun oil on Marker. Oil will destroy internals
of Air Valve and O-rings.
Keep foreign obstructions out of Marker internals and Lubricate all O-rings within the Marker a
generous coat of
Dow 55 Lubricant. The Ram requires Lubing every 5,000 rds. fired. Regulator
O-rings should be Lubed every 10,000 rds. fired. Failure to do so will reduce recovery time of
Regulators. Additionally, the Piston will wear a groove in the Regulator housing. Ensure the Pin
Valve lines up with the Cup on the Piston during reassembly. This will eliminate the inadvertent
bending of the pin. The Poppet O-rings require Lubing every 20,000 rds. fired.
Below is a list of the most common Consumable Components of the Intimidator.
COMPONENT QUANTITY SIZE
Body Assembly
Bolt O-ring 4 015
Poppet O-ring
1 004
Ram Front O-ring
1 006
Ram Rear O-ring
1 011
Ram Rear Bumper O-ring
(
Teflon
)
1 011
Pressurized Ram Sleeve O-ring
2
(
front O-ring is cupped
)
015
Sleeve End Cap O-ring
2 011
Regulator Assembly
HPR Housing O-ring 1 016
HPR Piston O-ring
1 113
HPR Pin Valve Base Washer
1 010
HPR Pin Valve Washer
(
Teflon
)
1 006
Teflon LPR Housing O-ring
1 016
LPR Piston O-ring
1 113
LPR Pin V
alve Base
1 010
LPR Pin Valve Washer
(
Teflon
)
1 006
Regulator Base
2 015
T
rigger Assembly
Airline 1 to regulator base 5.0 in.
Airline
1 to middle body 5.0 in.
Airline
1 to r
ear body
2.5 in.
Circuit Board
1 004
17
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Bob Long Manual ƒ 4/20/05 4:59 AM Page 20