BMW Motorrad The Ultimate Riding Machine Rider's Manual G 650 GS
Vehicle data/dealership details Vehicle data Dealership details Model Person to contact in Service department Vehicle Identification Number Ms/Mr Colour code Phone number Date of first registration Registration number Dealership address/phone number (company stamp)
Welcome to BMW We congratulate you on your choice of a vehicle from BMW Motorrad and welcome you to the community of BMW riders. Familiarise yourself with your new vehicle so that you can ride it safely and confidently in all traffic situations. Suggestions and criticism If you have questions concerning your motorcycle, your authorised BMW Motorrad dealer will gladly provide advice and assistance. We hope you will enjoy riding your BMW and that all your journeys will be pleasant and safe BMW Motorrad.
Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . 22 1 General instructions . . . . Overview . . . . . . . . . . . . . . . . . . . . . Abbreviations and symbols . . . . . . . . . . . . . . . . . . . . . . Equipment . . . . . . . . . . . . . . . . . . . Technical data . . . . . . . . . . . . . . . Actuality . . . . . . . . . . . . . . . . . . . . . . 5 6 6 6 7 7 2 General views . . . . . . . . . . . . 9 General view, left side . . . . . . . 11 General view, right side . . . . .
8 Maintenance . . . . . . . . . . . . General instructions . . . . . . . . . Toolkit. . . . . . . . . . . . . . . . . . . . . . . Engine oil . . . . . . . . . . . . . . . . . . . Brake system . . . . . . . . . . . . . . . Coolant . . . . . . . . . . . . . . . . . . . . . . Clutch . . . . . . . . . . . . . . . . . . . . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . Wheels . . . . . . . . . . . . . . . . . . . . . . BMW Motorrad front-wheel stand . . . . . . . . . . . . . . . . . . . . . . . .
General instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . 6 1 5 Technical data . . . . . . . . . . . . . . . . . . . . . . . 7 Actuality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General instructions Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 General instructions 6 z Overview Chapter 2 of this Rider's Manual will provide you with an initial overview of your motorcycle. All maintenance and servicing work on the vehicle is documented in Chapter 11. This record of the maintenance work you have had performed on your vehicle is a precondition for generous treatment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manual; it is an important part of the motorcycle.
Technical data All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ. Actuality The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual.
General instructions 1 8 z
General views General view, left side . . . . . . . . . . . . . . . 11 General view, right side . . . . . . . . . . . . . 13 2 9 Instrument panel . . . . . . . . . . . . . . . . . . . . 15 Multifunction switch, left . . . . . . . . . . . . 16 Multifunction switch, right . . . . . . . . . . . 17 Extra switch . . . . . . . . . . . . . . . . . . . . . . . . . 18 General views Underneath the seat . . . . . . . . . . . . . . . .
General views 2 10 z
1 2 3 4 5 6 Battery (underneath centre trim panel) ( 94) Engine-oil filler neck and oil dipstick ( 68) Seat release (in stowage compartment) ( 38) Tyre pressures table (on rear wheel swinging arm) Power socket ( 60) Coolant level indicator (behind side panel) ( 74) 2 11 General views General view, left side z
General views 2 12 z
1 2 3 4 5 6 7 8 Fuel filler neck ( 50) Brake-fluid reservoir, front ( 72) Type plate (on right frame tube) VIN (on steering-head bearing, right) Air filter (underneath side panel) ( 91) Adjuster, spring preload ( 35) Adjuster for damping characteristic ( 36) Brake-fluid reservoir, rear ( 73) Label, chain tension (on rear wheel swinging arm) 2 13 General views General view, right side z
2 General views 14 z Underneath the seat 1 2 3 Fuse box ( 85) Toolkit ( 68) Payload table Tray for Rider's Manual
1 2 3 4 5 6 Multifunction display ( 20) Redline warning ( 48) Speedometer Warning and telltale lights ( 21) Anti-theft alarm status LED (see the operating instructions for the antitheft alarm) Operation of the clock ( 29) Control for the odometer ( 30) 2 15 General views Instrument panel z
2 Multifunction switch, left 16 1 2 General views 3 z 4 5 Headlight flasher Operating the ABS ( 33) Switch for turn indicators ( 31) Horn High-beam headlight ( 31)
2 1 17 2 Emergency off switch (kill switch) ( 32) Starter button ( 44) General views Multifunction switch, right z
2 General views 18 z Extra switch 1 2 Hazard warning flashers ( 31) with heated handlebar grips OE Grip heating ( 32)
Status indicators Multifunction display . . . . . . . . . . . . . . . . 20 Warning and telltale lights . . . . . . . . . . . 21 3 19 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Status indicators Kilometres travelled after fuel down to reserve . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Multifunction display 1 20 Status indicators 2 z 3 4 5 6 7 8 Symbol for kilometres travelled after fuel down to reserve ( 22) Symbol for trip meter (Trip 1 or Trip 2) ( 30) Readout area for tripmeter and kilometres travelled after fuel down to reserve Redline marker for engine rpm Rev.
3 1 21 2 3 4 5 6 Telltale light for turn indicators Warning light for fuel down to reserve ( 24) Telltale light for neutral ABS warning light ( 24) Coolant warning light ( 24) High-beam headlight telltale light Status indicators Warning and telltale lights z
3 Status indicators 22 z Kilometres travelled after fuel down to reserve The reading shows the kilometres travelled since the fuel level dropped to reserve. This counter is reset and the reading disappears as soon as refuelling brings the total quantity of fuel in the tank back above the reserve level. You can call up the trip meter readings and the clock setting at any time. Warnings Mode of presentation Warnings are indicated by the corresponding warning lights.
3 Warning symbols in the Meaning display 23 Lights up Fuel down to reserve ( Lights up Coolant temperature too high ( Flashes ABS self-diagnosis not completed ( 24) Lights up ABS deactivated ( Lights up ABS fault ( 25) 25) 24) 24) Status indicators Warnings, overview Warning and telltale lights z
3 Status indicators 24 Fuel down to reserve Warning light for fuel down to reserve shows. Lack of fuel can cause the engine to run irregularly or die (risk of accident) and result in damage to the catalytic converter. Do not run the fuel tank dry. Possible cause: The fuel tank contains no more than the reserve quantity of fuel. Reserve fuel z approx. 4 l Refuelling ( 50). Coolant temperature too high Warning light for coolant temperature shows.
ABS deactivated ABS warning light shows. Possible cause: The rider has switched off the ABS system. Activate the ABS function. ABS fault ABS warning light shows. Possible cause: The ABS control unit has detected a fault. The ABS function is not available. You can continue to ride. Bear in mind that the ABS function is not available. Bear in mind the more detailed information on situations that can lead to an ABS fault ( 57).
Status indicators 3 26 z
Ignition switch/steering lock . . . . . . . . . 28 Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Stowage compartment . . . . . . . . . . . . . 40 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Turn indicators . . . . . . . . . . . . . . . . . . . .
4 Ignition switch/steering lock 28 Keys Operation You receive two master keys and one emergency key. The emergency key is small and light so that it can always be kept in a wallet or purse, for example. It is designed for occasional use, for example when no master key is available; it is not intended for constant use. Ignition switch/steering lock, tank filler cap lock and seat lock are all operated with the same key.
Engaging steering lock without parking lights Engaging steering lock with parking lights ( 28). Turn the handlebars to the full left or right lock position. Clock Setting clock Attempting to set the clock while riding the motorcycle can lead to accidents. Set the clock only when the motorcycle is stationary. Switch on the ignition. 4 29 Operation handlebars turned to the left than with the handlebars turned to the right. On level ground, always turn the handlebars to the left to set the steering lock.
4 Operation 30 z Repeatedly press the button until the hours number is correct. Hold down the button until the minutes number flashes. Repeatedly press the button until the minutes number is correct. Hold down the button until the minutes number stops flashing. This completes the process. Reading Select the readings Switch on the ignition. Press button 1 to select the reading on the display.
Headlight flasher 4 The low-beam headlight switches on automatically when the ignition is switched on. 31 The low-beam headlight places a strain on the battery. Do not switch the ignition on for longer than absolutely necessary. High-beam headlight Press button 1. The high-beam headlight is switched on until you release the button. Turn indicators Operating flashing turn indicators Switch on the ignition. Push switch 1 up to switch on the high-beam headlight.
4 Operation 32 The hazard warning flashers place a strain on the battery. Do not use the hazard warning flashers for longer than absolutely necessary. Emergency off switch (kill switch) - z 1 Press bottom section of switch for hazard warning flashers 1 to switch on the hazard warning flashers. Ignition can be switched off. Press top section of switch for hazard warning flashers 1 to switch off the hazard warning flashers.
4 1 Grip-heating switch The handlebar grips have twostage heating. Stage two is for heating the grips quickly: it is advisable to switch back to stage one as soon as the grips are warm. The handlebar-grip heating places a strain on the battery. Do not switch on the grip heating unless the engine is running. Press top section of switch: 50 % heat output. - Switch centred: heating function off. Press bottom section of switch: 100 % heat output.
4 Activating the ABS function Operation 34 z You also have the option of switching the ignition off and then on again. An ABS fault has occurred if the ABS warning light shows when the motorcycle accelerates to a speed in excess of 5 km/h after the ignition was switched off and then on again. Clutch Press and hold down button 1 until the ABS warning light changes status. ABS warning light goes out; if self-diagnosis has not completed it starts flashing. Release button 1 within two seconds.
Mirrors Adjusting mirror arm Adjust the mirrors Push the protective cap over the threaded fastener. Spring preload 4 35 Attempting to adjust the mirror while riding the motorcycle can lead to accidents. Do not attempt to adjust the mirror unless the motorcycle is at a standstill. Turn the mirror to the correct position. Push protective cap 1 up over the threaded fastener on the mirror arm. Slacken nut 2. Turn the mirror arm to the appropriate position.
If you want to reduce spring preload, turn knob 1 in the direction indicated by the SOFT arrow. 4 36 Operation Basic setting of spring preload, rear z Your motorcycle's handling will suffer if you do not match the spring-preload and damping-characteristic settings. Adjust the damping characteristic to suit spring preload. Adjusting spring preload while the motorcycle is being ridden can lead to accidents. Do not attempt to adjust spring preload unless the motorcycle is at a standstill.
If you want a harder damping characteristic, turn adjusting screw 1 in the direction indicated by the H arrow. If you want a softer damping characteristic, turn adjusting screw 1 in the direction indicated by the S arrow.
Headlight 38 Adjusting headlight for driving on left/driving on right Operation 4 This motorcycle has a symmetric-beam low-beam headlight. If the motorcycle is ridden in a country where the opposite rule of the road applies, its symmetric lowbeam headlight means that no measures are necessary to prevent the headlight beam from dazzling oncoming traffic. z to suit the weight carried by the motorcycle.
Remove stowage-compartment lid 2. Installing seat 4 Pull release lever 3 up while pushing down on the seat at the rear. Raise the seat at the rear and release the release lever. Remove the seat and place it, upholstered side down, on a clean surface. Engage mounts 4 of the seat in holders 5 on left and right. Lower the seat into position and push it forward as far as it will go. Firmly press down on the seat at the rear. The seat engages with an audible click.
4 Removing storage compartment lid Operation 40 Stowage compartment z Turn vehicle key 1 clockwise to unlock stowage-compartment lid 2 and remove. Installing storage compartment lid Engage the lugs arrows of stowage-compartment lid 1 in the locators. Press down on stowage-compartment lid 1 at the back and turn vehicle key 2 counterclockwise to lock.
Riding Safety instructions . . . . . . . . . . . . . . . . . . 42 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5 41 Running in . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Off-roading . . . . . . . . . . . . . . . . . . . . . . . . . 48 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Parking your motorcycle . . . . . . . . . . . . 50 Refuelling . . . . . . . . . . . . . . . . . . .
Safety instructions 42 Do not ride without the correct clothing! Always wear: Helmet Motorcycling jacket and trousers Gloves Boots Riding 5 z Rider's equipment standard-height suspension (see the section entitled "Technical data"). Risk of accident by unexpectedly early contact with the ground. Bear in mind that lowered suspension limits the motorcycle's angle of heel and ground clearance. This applies even to short journeys, and to every season of the year.
topcase OA with Note the maximum permissible payload and the speed limit for riding with topcase fitted, as stated on the label inside the topcase. with tank bag OA Note the maximum permissible payload of the tank bag and the speed limit for riding with a tank bag on the motorcycle.
5 Riding 44 z Stop the engine immediately if it misfires. Use only unleaded fuel. Comply with all specified maintenance intervals. Unburned fuel will destroy the catalytic converter. Note the points listed for protection of the catalytic converter. Risk of overheating Cooling would be inadequate if the engine were allowed to idle for a lengthy period with the motorcycle at a standstill: overheating would result. In extreme cases, the motorcycle could catch fire.
Gearbox lubrication is ensured only when the engine is running. Inadequate lubrication can result in damage to the gearbox. Do not allow the motorcycle to roll for a lengthy period of time or push it a long distance with the engine switched off. Switch on the ignition. Pre-ride check is performed. ( 46) ABS self-diagnosis is performed. ( 46) with anti-theft alarm OE If the anti-theft alarm LED lights up, the immobiliser is active. The engine cannot be started.
5 Riding 46 z Pre-ride check The instrument cluster runs a test of the instruments and the warning lights and telltale lights and the display when the ignition is switched on. This test is known as the "Pre-Ride-Check". Phase 1 The warning and telltale lights are switched on, along with all the segments of the multifunction display. Phase 2 The speedometer needle swings to the limit value on its scale and back to the initial position. Phase 3 All lights and all the segments in the display switch off.
Running-in speed max 5000 min-1 (for the first 1000 km) Do not omit the first maintenance inspection after 500 1200 km. Running in Brake pads Engine New brake pads have to bed down before they can achieve their optimum friction levels. You can compensate for this initial reduction in braking efficiency by exerting greater pressure on the levers. Until the first maintenance inspection, vary the throttle opening and engine-speed range frequently; avoid riding at constant engine rpm for prolonged periods.
5 Speed Tyre pressure Redline warning Tyre pressures reduced for off-road riding impair the motorcycle's handling characteristics on surfaced roads and can lead to accidents. Always check that the tyre pressures are correct. Riding 48 Brakes z Redline warning 1 indicates that engine revolutions have reached the rev. counter's red segment 2. The signal remains active until you shift up or reduce engine speed.
Operation in very dusty conditions (desert, steppes, or the like) necessitates the use of air filter elements specially designed for conditions of this nature. Brakes How can stopping distance be minimised? Each time the brakes are applied, a load distribution shift takes place with the load shifting forward from the rear to the front wheel. The sharper the vehicle decelerates, the more load is shifted to the front wheel.
5 Riding 50 z Riding on salted or gritted roads. After work has been carried on the brakes, due to traces of oil or grease. Riding on dirt-covered surfaces or off-road. Wetness and dirt result in poor braking efficiency. Apply the brakes lightly while riding to remove wetness and dirt, or dismount and clean the brakes. Think ahead and brake in good time until full braking efficiency is restored. Parking your motorcycle Side stand Switch off the engine.
Fuel attacks plastics, which become dull or unsightly. Wipe plastic parts immediately after contact with fuel. Make sure the ground is level and firm and place the motorcycle on its side stand. Use the ignition key to unlock fuel filler cap 1 and pop the cap open. tank past the bottom edge of the filler neck.
5 52 Press the fuel tank cap down firmly to close. Remove the key and close the protective cap. Riding Fuel grade z For optimum fuel consumption, fuel should be sulphur-free or with the lowest sulphur content possible. Leaded fuel will destroy the catalytic converter. Do not attempt to run the vehicle on leaded fuel or fuel with metallic additives, e.g. manganese or iron. Fuels with a maximum Ethanol content of 10%, i.e. E10, can be fuelled. Recommended fuel grade Regular, unleaded (max.
5 Risk of damaging components. Take care not to trap components such as brake lines or wires. At the front, secure the straps to the bottom fork bridge on both sides. At the rear, secure the straps to the rear footrests on both sides and tighten the straps. Tighten all the straps uniformly; the motorcycle's suspension should be compressed as tightly as possible front and rear.
Riding 5 54 z
Brake system with BMW Motorrad ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system with BMW Motorrad ABS 56 How does ABS work? Engineering details 6 z The amount of braking force that can be transferred to the road depends on factors hat include the coefficient of friction of the road surface. Loose stones, ice and snow or a wet road all have much lower coefficients of friction than a clean, dry asphalt surface.The lower the coefficient of friction, the longer the braking distance.
Within the limits imposed by physics, BMW Motorrad ABS ensures directional stability on any surface. The system is not optimised for special requirements that apply under extreme competitive situations off-road or on the track. Special situations The speeds of the front and rear wheels are compared as one means of detecting a wheel's incipient tendency to lock.
6 Engineering details 58 z mentum take over and even BMW Motorrad ABS is unable to counteract their effects.
Accessories General instructions . . . . . . . . . . . . . . . . . 60 Power sockets . . . . . . . . . . . . . . . . . . . . . . 60 7 59 Topcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Accessories Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Accessories 60 z General instructions BMW Motorrad recommends the use of parts and accessories for your motorcycle that are approved by BMW for this purpose. Genuine BMW parts and accessories and other products which BMW has approved can be obtained from your authorised BMW Motorrad dealer, together with expert advice on their installation and use. These parts and products have been tested by BMW for safety, function and suitability. BMW accepts product liability for them.
Cases with Vario cases OA Opening cases 7 61 Turn key 1 in the case lock to right angles with the forward direction of travel. Press and hold down yellow latch 2 and pull up carry handle 3. Push yellow button 4 down and at the same time pull the lid of the case out. Closing cases Turn the lock with the key until it is at right angles to the forward direction of travel.
tion of travel and remove the key from the lock. 7 62 Adjusting case volume Accessories Open the case and remove all its contents. z Close and engage latching levers 1 on left and right. Close the case. Remove the cases Close the case lid. The lid engages with an audible click. Closing the carry handle while the case lock is in line with the forward direction of travel can result in damage to the locking tongue.
Pull red release lever 4 up. Latching flap 5 pops up. Fully open the latching flap. Take a firm grip of the handle and lift the case out of the holder. Turn the case toward the motorcycle, pushing the mount on the case all the way onto mushroom head 7. Fully open latching flap 5, if necessary pulling up red release lever 4. 63 z Push latching flap 5 down as far as it will go and hold it in this position. Push red release lever 4 down. The latching flap engages. Close the carry handle.
7 z Closing topcase Removing topcase with topcase OA Opening topcase Accessories 64 Topcase If applicable, unlock topcase lock 1. Pull up locking lever 2 and open the topcase lid. Close the lid of the topcase and hold it down. Push locking lever 2 fully down. If applicable, lock topcase lock 1. If applicable, unlock topcase lock 1. Push locking lever 2 down. Pull the topcase back and clear of the luggage carrier.
Installing topcase 7 Push the topcase with guides 3 forward onto the adapter plate until seated. Push locking lever 2 up, making sure that the lever engages the adapter plate at position 4. The locking lever engages with an audible click. If applicable, lock topcase lock 1.
Accessories 7 66 z
Maintenance General instructions . . . . . . . . . . . . . . . . . 68 Toolkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Body panels . . . . . . . . . . . . . . . . . . . . . . . . 97 8 67 Brake system . . . . . . . . . . . . . . . . . . . . . . . 70 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Wheels . . . . . . . . . . .
8 Maintenance 68 z General instructions The "Maintenance" chapter describes straightforward procedures for checking and replacing certain wear parts. Special tightening torques are listed as applicable. The tightening torques for the threaded fasteners on your vehicle are listed in the section entitled "Technical data". You will find information on more extensive maintenance and repair work in the Repair Manual on DVD for your vehicle, which is available from your authorised BMW Motorrad dealer.
8 Engage spark plug wrench and reversible screwdriver blade (on-board toolkit) in oil dipstick 1. Turn oil dipstick 1 counterclockwise to remove. Wipe the oil off MIN-MAX part of dipstick 2 with a clean, dry cloth. Seat the oil dipstick on the oil filler neck, but do not engage the threads. Remove the oil dipstick and check the oil level. Engine oil, specified level Between MIN and MAX marks If the oil level is below the MIN mark: Top up the engine oil ( 70).
8 Make sure the ground is level and firm and place the motorcycle on its stand. Wipe the area around the filler neck clean. Maintenance 70 Top up the engine oil also applies if the oil level is too high. Always make sure that the oil level is correct. Top up the engine oil to the specified level. Checking engine oil level ( 68). Install the oil dipstick. Checking front brake pad thickness Make sure the ground is level and firm and place the motorcycle on its stand.
In order to ensure the dependability of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. 8 Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Brake-pad wear limit, front min 1.0 mm (Friction pad only, without backing plate. The wear indicators (grooves) must be clearly visible.
ility of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. 8 Maintenance 72 z Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Brake-pad wear limit, rear min 1.0 mm (Friction pad only, without backing plate.
Brake fluid, DOT4 It is impermissible for the brake fluid level to drop below the MIN mark. (Brake-fluid reservoir horizontal) If the brake fluid level drops below the permitted level: Have the defect rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer. 8 A low fluid level in the brake reservoir can allow air to penetrate the brake system. This significantly reduces braking efficiency. Check the brake-fluid level at regular intervals.
Coolant 8 Check the coolant level Maintenance 74 z Make sure the ground is level and firm and place the motorcycle on its stand. Brake fluid level, rear Coolant, specified level Brake fluid, DOT4 It is impermissible for the brake fluid level to drop below the MIN mark. (Brake-fluid reservoir horizontal) If the brake fluid level drops below the permitted level: Have the defect rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Checking clutch-lever play Open cap 1 of the coolant expansion tank and top up the coolant to the specified level. Check the coolant level ( 74). Close the cap of the coolant expansion tank. Install the left side panel ( 99). Pull the clutch lever until resistance is perceptible. Measure clutch-lever play A. Clutch, play at handlebar lever 1.0...2.0 mm Clutch-lever play is out of tolerance: Adjust the clutch-lever play ( 75). Adjusting clutch-lever play 8 75 Push back boot 1. Slacken nut 2.
8 76 Pull boot 1 back over the adjusting screw. Chain Maintenance Lubricating chain z Dirt, dust and inadequate lubrication will result in accelerated wear and significantly shorten the drive chain's useful life. Clean and lubricate the drive chain at regular intervals. Lubricate the drive chain every 1000 km at the latest. Lubricate the chain more frequently if the motorcycle is ridden in wet, dusty or dirty conditions. Switch the ignition off and select neutral.
100 Nm Checking chain wear Make sure the ground is level and firm and place the motorcycle on its stand. Slacken quick-release axle nut 1, counter-holding at the left-hand side if necessary. Use adjusting screws 2 on left and right to adjust chain sag. Checking chain sag ( 76). Make sure that scale readings 3 are the same on left and right. Tighten quick-release axle nut 1 to the specified torque, counter-holding at the left-hand side if necessary.
8 Maintenance 78 z Checking spokes with spoked wheel OE Make sure the ground is level and firm and place the motorcycle on its stand. Draw the handle of a screwdriver or a similar instrument across the spokes and listen to the notes of the individual spokes. If the notes vary: Have the spokes checked by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Removing front wheel Make sure the ground is level and firm and place the mo- torcycle on a suitable auxiliary stand. with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. Remove screw 1 and remove the ABS sensor from its bore. Note whether a washer is installed. Lift the front of the motorcycle until the front wheel is clear of the ground, preferably using a BMW Motorrad front-wheel stand. Install the front-wheel stand ( 83).
8 Maintenance 80 z Remove spacing bushings 4 and 5 from the wheel hub. Installing front wheel Threaded fasteners not tightened to the specified torque can work loose or their threads can suffer damage. Always have the security of the fasteners checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Slip spacing bushings 5 and 4 onto the wheel hub. When installing the front wheel, take care not to damage the wheel-speed sensor.
19 Nm torcycle on a suitable auxiliary stand. with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. 8 81 Remove nut 2, counter-holding at the left-hand side. Slacken adjusting screws 3 on left and right by turning them counter-clockwise. Insert the wheel-speed sensor into the bore and install screw 1. If present, install the washer. without centre stand OE Remove the auxiliary stand.
8 Maintenance 82 z the process (for example slip a wooden block of suitable thickness underneath the wheel). parts are not damaged or lost on removal. Install the rear wheel Roll the rear wheel as far forward as possible and loop the chain over sprocket 5. Push the rear wheel as far forward as possible and disengage the chain from sprocket 5. Roll the rear wheel back until it is clear of the swinging arm, while holding the brake caliper on the left-hand side.
install screw 1, with washer, if applicable. Adjusting chain sag ( 76). without centre stand OE Remove the auxiliary stand. BMW Motorrad frontwheel stand Install the front-wheel stand Install axle nut 2, but do not tighten it at this point. Install the wheel-speed sensor in the holder and The BMW Motorrad front wheel stand is not designed to support the motorcycle without the assistance of an auxiliary stand. A motorcycle resting only on the front wheel stand and the rear wheel can topple.
8 Maintenance 84 Use locating pins 3 to set the front-wheel stand to the desired height. Centre the front-wheel stand relative to the front wheel and push it against the front axle. Align the two adapters 2 so that the front forks are securely seated. Tighten securing screws 1. z Install rubber buffers 4 in the top positions on left and right. Apply uniform pressure to push the front-wheel stand down and raise the motorcycle.
Fuses Removing fuse Any attempt to jumper a defective fuse gives rise to the risk of a short-circuit and fire. Always replace a defective fuse with a new fuse of the same amperage. Use the tool from the on-board toolkit to pull the defective fuse up and out of the fuse box. If fuse defects recur frequently have the electric circuits checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Install the fuse ted in the section entitled "Technical data".
8 Maintenance 86 z Remove screw 1 and work the instrument panel up and out of its holders. Lay the instrument panel aside. Disconnect plug 1, counterholding the bulb under the rubber cap. Disengage spring clip 3 from the latches and swing it up. Remove bulb 4. Replace the defective bulb. Switch off the ignition. Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Hold the new bulb by the base only, in order to keep the glass free of foreign matter. Remove rubber cap 2.
8 Install bulb 4, making sure that tab 5 is correctly positioned. Engage spring clip 3. Connect plug 1. Install screw 1. Replacing bulb for parking light Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Remove the instrument panel as described above. Introduce the instrument panel into holders 2. Install rubber cap 2.
Replace the defective bulb. 8 Bulb for parking light Maintenance 88 W5W / 12 V / 5 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter. Pull bulb socket 1 out of the headlight housing. Install bulb socket 1 in the headlight housing. Install the instrument panel as described above. z Replacing bulbs for front and rear turn indicators Insert the bulb into the socket. Remove the bulb from the socket.
8 Remove screw 1. Turn bulb 2 counter-clockwise and remove it from the bulb housing. Turn bulb 2 clockwise to install it in the bulb housing. z Replace the defective bulb. Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Pull the glass out of the reflector housing at the threadedfastener side. Bulbs for flashing turn indicators, rear RY10W / 12 V / 10 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter.
Replace the defective bulb. 8 Bulb for tail light/brake light Maintenance 90 z P25-2 / 12 V / 5 W / 21 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter. Install screw 1. Replacing bulb for rear light and brake light Remove two screws 1 and remove the rear-light glass. Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Press bulb 2 into its socket and turn it clockwise to install.
8 Hold the rear-light glass in position and install two screws 1. Air filter Replacing air-filter element Remove two screws 1. Pull out connecting flange 2. Disconnect intake air pipe 3 from the air filter housing, remove it from mount 4 and turn it aside. Disconnect plug 5. Maintenance 91 z Remove the right side panel ( 98). Remove air filter element 6.
bend the rubber seals of the air filter element out of shape. 8 Maintenance 92 Insert cleaned or new air filter element 6. Seat the intake air pipe in mount 4. Install connecting flange 2. Install two screws 1. z Installing right side panel ( 98). Jump-starting Connect plug 5. Seat the intake air pipe in guides 7 of the air filter housing. Take care not to The wires leading to the power socket do not have a load-capacity rating adequate for jump-starting the engine.
A short-circuit can result if the crocodile clips of the jump leads are accidentally brought into contact with the motorcycle. Use only jump leads fitted with fully insulated crocodile clips at both ends. Jump-starting with a donorbattery voltage higher than 12 V can damage the vehicle electronics. Make sure that the battery of the donor vehicle has a voltage rating of 12 V. Make sure the ground is level and firm and place the motorcycle on its stand. Removing seat ( 38). Remove the centre trim panel ( 97).
8 Maintenance 94 z Start the engine of the vehicle with the discharged battery in the usual way; if the engine does not start, wait a few minutes before repeating the attempt in order to protect the starter motor and the donor battery. Allow both engines to idle for a few minutes before disconnecting the jump leads. Disconnect jump leads first from the negative terminal, then from the positive terminal. Do not use proprietary start-assist sprays or other products to start the engine.
Charging the connected battery directly at the battery terminals can damage the vehicle electronics. Always disconnect the battery from the on-board circuits before recharging it with a charger connected directly to the battery posts. If you switch on the ignition and the multifunction display and indicator lights fail to light up, the battery is completely flat (battery voltage is less than 9 V).
8 Disengage rubber strap 2 and remove small heat shield 3. 96 Lift the battery up and out; work it slightly back and forth if it is difficult to remove. Maintenance Install the battery z Push back cover 1 of the battery's positive terminal. Disconnection in the wrong sequence increases the risk of short-circuits. Always proceed in the correct sequence. Disconnect negative lead 2 first. Then disconnect positive lead 3. Disconnect breather hose 4.
If the acid level is below the MIN mark: Top up the battery acid with distilled water to the specified level. Remove oil dipstick 2 and remove the centre trim panel. Install the oil dipstick. 8 97 Installing centre trim panel Check the acid level at mark 1. Maintenance Body panels Removing centre trim panel Make sure the ground is level and firm and place the motorcycle on its stand. Removing seat ( 38). z Remove oil dipstick 2.
Installing right side panel 8 Maintenance 98 z Hold the centre trim panel in position and install oil dipstick 2. Install screws 1 on left and right, starting with the screws in the middle. Installing seat ( 39). Remove screws 1 and 2. Insert the side panel into mount 4. Removing right side panel Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 97). Remove screw 3. Pull the side panel at 4 out of the mount and remove. Install screw 3.
Installing left side panel 8 Install screws 1 and 2. Install the centre trim panel ( 97). Remove screws 1 and 2. Slip the side panel behind top section of fairing 5, then seat it in mount 4. Removing left side panel Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 97). Remove screw 3. Pull the side panel at 4 out of the mount and remove. Install screw 3.
8 Maintenance 100 z Install screws 1 and 2. Install the centre trim panel ( 97).
Care Care products . . . . . . . . . . . . . . . . . . . . . 102 Washing the vehicle . . . . . . . . . . . . . . . 102 9 101 Paint care . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Laying up the motorcycle . . . . . . . . . . 104 Protective wax coating . . . . . . . . . . . . . 104 Restoring motorcycle to use . . . . . . . 104 Care Cleaning easily damaged components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Care 102 z Care products Washing the vehicle BMW Motorrad recommends that you use the cleaning and care products you can obtain from your authorised BMW Motorrad dealer. The substances in BMW Care Products have been tested in laboratories and in practice; they provide optimised care and protection for the materials used in your vehicle. BMW Motorrad recommends that you use BMW insect remover to soften and wash off insects and stubborn dirt on painted parts prior to washing the vehicle.
Body panels Clean the trim panels with water and BMW plastic care emulsion. Windscreens and headlight lenses made of plastic Clean off dirt and insects with a soft sponge and plenty of water. Soften stubborn dirt and insects by covering the affected areas with a wet cloth. Chrome Use plenty of water and BMW shampoo to clean chrome, particularly if it has been exposed to road salt. Use chrome polish for additional treatment.
9 104 BMW Motorrad recommends BMW tar remover for removing specks of tar. Remember to wax the parts treated in this way. Care Laying up the motorcycle z Fill the motorcycle's fuel tank. Clean the motorcycle. Removing battery ( 95). Spray the brake and clutch lever pivots, the side stand pivots and the centre stand pivots (if the motorcycle is fitted with a centre stand) with a suitable lubricant. Coat bright metal and chromeplated parts with an acid-free grease (e.g. Vaseline).
Technical data Troubleshooting chart . . . . . . . . . . . . . 106 Threaded fasteners . . . . . . . . . . . . . . . . 107 Riding specifications . . . . . . . . . . . . . . . 118 10 105 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Transmission . . . . . . . . . . . . . . . . . . . . . . 112 Rear-wheel drive . . . . . . . . . . . . . . . . . . .
10 Technical data 106 z Troubleshooting chart Engine does not start or is difficult to start. Possible cause Rectification Kill switch activated Kill switch in operating position (run). Side stand extended and gear engaged Retract the side stand. Gear engaged and clutch not disengaged Select neutral or pull the clutch lever. No fuel in tank Refuelling ( Battery flat Recharge the battery. 50).
Threaded fasteners Value Valid 107 Quick-release axle in telescopic forks M16 x 1.5 45 Nm Clamp, front quick-release axle M8 x 20 19 Nm Rear wheel Value Valid Nut on quick-release axle (rear wheel) M16 x 1.
10 108 Mirror arm Clamping piece (mirror) to clamping block Technical data M10 x 1.
Engine design Single-cylinder four-stroke, double overhead camshafts driven by roller chain, 4 valves operated by bucket tappets, balancing shaft, liquid-cooled cylinder and cylinder head, integral coolant pump, 5speed gearbox and dry sump lubrication. Displacement 652 cm3 Cylinder bore 100 mm Piston stroke 83 mm Compression ratio 11.
10 Technical data 110 Fuel Recommended fuel grade Regular, unleaded (max. 10 % ethanol, E10) 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Engine oil Engine oil, capacity 2.3 l, Total capacity (with filter change) 0.25 l, Difference between MIN and MAX Specification SAE 15W-50, API SJ / JASO MA2, Additives (e.g.
BMW Motorrad recommends not using oil additives, because they can have a detrimental effect on clutch operation. BMW Motorrad recommends not using synthetic oils for the first 10000 km. Please do not hesitate to contact your authorised BMW Motorrad dealer if you have any questions relating the choice of a suitable engine oil for your motorcycle.
10 Technical data 112 z Transmission Gearbox type Claw-shift 5-speed gearbox, integrated into engine block Gearbox transmission ratios 1.946 2.750 1.750 1.313 1.045 0.875 (72:37 (33:12 (28:16 (21:16 (23:22 (21:24 teeth), teeth), teeth), teeth), teeth), teeth), Primary transmission ratio 1st gear 2nd gear 3rd gear 4th gear 5th gear Rear-wheel drive Type of final drive Chain drive Type of rear suspension Box-section two-arm fork Secondary transmission ratio 2.
Running gear Type of front suspension Telescopic forks Spring travel, front 170 mm, At wheel 140 mm, At wheel Type of rear suspension Box-section two-arm fork Spring travel, rear 165 mm, At wheel with lowered suspension OE 113 130 mm, At wheel Brakes Type of front brake Hydraulically actuated disc brake with 2-piston floating caliper Brake-pad material, front Sintered metal Type of rear brake Hydraulically actuated disc brake with 1-piston floating caliper Brake-pad material, rear Organic
10 114 Wheels and tyres Recommended tyre sets You can obtain an up-to-date list of approved tyres from your authorised BMW Motorrad dealer or on the Internet at "www.bmw-motorrad.com". Technical data Front wheel z Front wheel type with spoked wheel OE Cast aluminium, MT H2 Spoked wheel Front wheel rim size 2.50" x 19" Tyre designation, front 110 / 80 - 19 Rear wheel Rear-wheel type with spoked wheel OE Cast aluminium, MT H2 Spoked wheel Rear wheel rim size 3.
Electrics 10 Battery type Lead-acid battery Battery rated voltage 12 V Battery rated capacity 12 Ah Spark plugs Spark plugs, manufacturer and designation NGK DR 8 EB Electrode gap of spark plug 0.6...0.
10 Technical data 116 z Fuses Current rating of fuse 1 (for engine electronics) 15 A Current rating of fuse 2 (for instrument panel, hazard warning flashers, on-board socket, optional accessories and diagnosis plug) 10 A Current rating of fuse 3 (for horn and headlight flasher) 7.5 A Current rating of fuse 4 (for low-beam headlight) 7.5 A Current rating of fuse 5 (for high-beam headlight) 7.
Frame type Tubular sectional-steel bridge-type frame with bolt-on rear frame Type plate location Main frame, top right Position of the Vehicle Identification Number Steering head, right Dimensions Length of motorcycle 2165 mm Height of motorcycle 1390 mm, without rider at DIN unladen weight Width of motorcycle 920 mm, across mirrors Front-seat height 800 mm, without rider at unladen weight with lowered suspension OE 770 mm, without rider at unladen weight with high seat OA 840 mm, without r
10 Technical data 118 z Weights Unladen weight 192 kg, DIN unladen weight, ready for road, 90 % load of fuel, without OE Permissible gross weight 380 kg Maximum payload max 188 kg Riding specifications Top speed with power reduction OA 170 km/h 145 km/h
Service BMW Motorrad Service . . . . . . . . . . . . 120 BMW Motorrad Mobility services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 11 119 Confirmation of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Confirmation of service . . . . . . . . . . . . 127 Service Maintenance work . . . . . . . . . . . . . . . . .
11 Service 120 z BMW Motorrad Service BMW Motorrad has an extensive network of dealerships in place to look after you and your motorcycle in more than 100 countries. Authorised BMW Motorrad dealerships have the technical information and the know-how to reliably carry out all maintenance and repair work on your BMW. Visit our website www.bmwmotorrad.com to find out where the nearest authorised BMW Motorrad dealership is located.
BMW Running-in Check The BMW running-in check has to be performed when the motorcycle has covered between 500 km and 1200 km meter reading is reached before the next scheduled date for the service. 11 121 The BMW Service is carried out once a year; the extent of servicing can vary, depending on the age of the vehicle and the distance it has covered. Your authorised BMW Motorrad dealer confirms that the service work has been carried out and enters the date when the next service will be due.
11 BMW Pre-delivery Check BMW Running-in Check Completed Completed on on Service 122 Confirmation of maintenance work Odometer reading Next service at the latest z on or, if logged beforehand, Odometer reading Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 123 Service BMW Service z
11 Service 124 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 125 Service BMW Service z
11 Service 126 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
Confirmation of service The table is intended as a record of maintenance and repair work, the installation of optional accessories and, if appropriate, special campaign (recall) work.
11 Service 128 z Item Odometer reading Date
Removal, 95 Technical data, 115 Brake fluid Checking fluid level, front, 72 Checking fluid level, rear, 73 Reservoir, front, 13 Reservoir, rear, 13 Brake pads Checking front, 70 Checking rear, 71 Running in, 47 Brakes Checking function, 70 Checking operation, 70 Safety instructions, 49 Technical data, 113 B Battery Charging battery when connected, 95 Charging battery when disconnected, 95 Installation, 96 Maintenance instructions, 94 Position on the motorcycle, 11 C Cases Operation, 61 Chain Adjusting sag
12 Index 130 z E Electrics Technical data, 115 Emergency off switch (kill switch), 17 Operation, 32 Engine starting, 44 Technical data, 109 Engine oil Checking fill level, 68 Filler neck, 11 Oil dipstick, 11 Technical data, 110 Topping up, 70 Equipment, 6 F Frame Technical data, 117 Front-wheel stand Installing, 83 Fuel Filler neck, 13 Refuelling, 50 Technical data, 110 Fuel reserve Distance covered, 22 Warning, 24 Fuses Position on the motorcycle, 14 Replacing, 85 Technical data, 116 G General views E
Luggage Instructions for loading, 42 M Maintenance General instructions, 68 Maintenance intervals, 120 Mirrors adjusting, 35 Mobility services, 120 Motorcycle Care, 101 Cleaning, 101 Lashing, 52 Laying up, 104 Parking, 50 Multifunction display, 15 Control, 15 Overview, 20 Select display, 30 Multifunction switch General view, left side, 16 General view, right side, 17 O Odometer and tripmeters Control, 15 Resetting, 30 Off-roading, 48 P Parking, 50 Power socket Notes on use, 60 Position on the motorcycle, 1
12 Index 132 z S Safety instructions For brake, 49 For riding, 42 Seat Installation, 38 Lock, 11 Removal, 38 Service, 120 Spark plugs Technical data, 115 Speedometer, 15 Spring preload Adjuster, 13 adjusting, 35 Starting, 44 Control, 17 Steering lock Locking, 29 Stowage compartment Installation, 40 Removal, 40 T Technical data Battery, 115 Brakes, 113 Clutch, 111 Dimensions, 117 Electrics, 115 Engine, 109 Engine oil, 110 Frame, 117 Fuel, 110 Lighting, 115 Rear-wheel drive, 112 Running gear, 113 Spark p
V Vehicle Restoring to use, 104 Vehicle Identification Number Position on the motorcycle, 13 W Warning lights, 15 Overview, 21 Warnings ABS, 24 Coolant temperature, 24 Fuel reserve, 24 Mode of presentation, 22 Warnings, overview, 23 Weights Payload table, 14 Technical data, 118 Wheels Change of size, 78 Checking spokes, 78 Installing front wheel, 80 Removing front wheel, 79 Technical data, 114 12 133 Index Table of tyre pressures, 11, 14 Technical data, 114 z
12 Index 134 z
Details described or illustrated in this booklet may differ from the vehicle's actual specification as purchased, the accessories fitted or the national-market specification. No claims will be entertained as a result of such discrepancies. Dimensions, weights, fuel consumption and performance data are quoted to the customary tolerances. The right to modify designs, equipment and accessories is reserved. Errors and omissions excepted.
Important data for refuelling: Fuel Recommended fuel grade Regular, unleaded (max. 10 % ethanol, E10) 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Tyre pressure Tyre pressure, front 2.2 bar, tyre cold Tyre pressure, rear 2.5 bar, one-up, tyre cold 2.9 bar, two-up and with luggage, tyre cold BMW recommends Order No.: 01 41 8 557 091 08.
