Rider's Manual G 650 GS BMW Motorrad The Ultimate Riding Machine
Motorcycle data/dealership details Motorcycle data Dealership details Model Person to contact in Service department Vehicle identification number Ms/Mr Colour code Phone number Date of first registration Registration number Dealership address/phone number (company stamp)
Welcome to BMW We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confidently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features.
Table of Contents You can also consult the index at the end of this Rider's Manual if you want to find a particular topic or item of information. 1 General instructions . . . . 5 Overview . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . . . . . . . . . . . . . 6 Equipment . . . . . . . . . . . . . . . . . . . 6 Technical data . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . 7 2 General views . . . . . . . . . . . .
8 Maintenance . . . . . . . . . . . . General instructions . . . . . . . . . Toolkit. . . . . . . . . . . . . . . . . . . . . . . Engine oil . . . . . . . . . . . . . . . . . . . Brake system . . . . . . . . . . . . . . . Coolant . . . . . . . . . . . . . . . . . . . . . . Clutch . . . . . . . . . . . . . . . . . . . . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . Wheels . . . . . . . . . . . . . . . . . . . . . . BMW Motorrad front-wheel stand . . . . . . . . . . . . . . . . . . . . . . . .
General instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . 6 1 5 Technical data . . . . . . . . . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General instructions Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 General instructions 6 z Overview Chapter 2 of this Rider's Manual will provide you with an initial overview of your motorcycle. All maintenance and repair work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treatment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manual; it is an important part of the motorcycle.
Technical data All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ. Currency The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual.
General instructions 1 8 z
General views General view, left side . . . . . . . . . . . . . . . 11 General view, right side . . . . . . . . . . . . . 13 2 9 Instrument panel . . . . . . . . . . . . . . . . . . . . 15 Multifunction switch, left . . . . . . . . . . . . 16 Multifunction switch, right . . . . . . . . . . . 17 Extra switch . . . . . . . . . . . . . . . . . . . . . . . . . 18 General views Underneath the seat . . . . . . . . . . . . . . . .
General views 2 10 z
1 2 3 4 5 6 Battery (underneath centre trim panel) ( 91) Engine-oil filler neck and oil dipstick ( 66) Seat release (in stowage compartment) ( 38) Tyre pressures table (on rear wheel swinging arm) Power socket ( 58) Coolant level indicator (behind side panel) ( 72) 2 11 General views General view, left side z
General views 2 12 z
1 2 3 4 5 6 7 8 Fuel filler neck ( 50) Brake-fluid reservoir, front ( 70) Type plate (on right frame tube) VIN (on steering-head bearing, right) Air filter (underneath side panel) ( 88) Adjuster, spring preload ( 35) Adjuster for damping characteristic ( 36) Brake-fluid reservoir, rear ( 71) Label, chain tension (on rear wheel swinging arm) 2 13 General views General view, right side z
2 General views 14 z Underneath the seat 1 2 3 Fuse box ( 82) Toolkit ( 66) Payload table Tray for Rider's Manual
1 2 3 4 5 6 Multifunction display ( 20) Redline warning ( 48) Speedometer Warning and telltale lights ( 21) Anti-theft alarm status LED (see the instructions for use for the anti-theft alarm) Operation of the clock ( 29) Control for the odometer ( 30) 2 15 General views Instrument panel z
2 Multifunction switch, left 16 1 2 General views 3 z 4 5 Headlight flasher Operating the ABS ( 33) Switch for turn indicators ( 31) Horn High-beam headlight ( 31)
2 1 17 2 Emergency off switch (kill switch) ( 32) Starter button ( 44) General views Multifunction switch, right z
2 General views 18 z Extra switch 1 2 Hazard warning flashers ( 31) with heated handlebar grips OE Grip heating ( 32)
Status indicators Multifunction display . . . . . . . . . . . . . . . . 20 Warning and telltale lights . . . . . . . . . . . 21 3 19 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Status indicators Kilometres travelled after fuel down to reserve . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Multifunction display 1 20 Status indicators 2 z 3 4 5 6 7 8 Symbol for kilometres travelled after fuel down to reserve ( 22) Symbol for trip meter (Trip 1 or Trip 2) ( 30) Readout area for tripmeter and kilometres travelled after fuel down to reserve Redline marker for engine rpm Rev.
3 1 21 2 3 4 5 6 Telltale light for turn indicators Warning light for fuel down to reserve ( 24) Telltale light for neutral ABS warning light ( 24) Coolant warning light ( 24) High-beam headlight telltale light Status indicators Warning and telltale lights z
3 Status indicators 22 z Kilometres travelled after fuel down to reserve The reading shows the kilometres travelled since the fuel level dropped to reserve. This counter is reset and the reading disappears as soon as refuelling brings the total quantity of fuel in the tank back above the reserve level. You can call up the trip meter readings and the clock setting at any time. Warnings Mode of presentation Warnings are indicated by the corresponding warning lights.
Warning symbols on the display 3 Meaning 23 Lights up Fuel down to reserve ( Lights up Coolant temperature too high ( Flashes ABS self-diagnosis not completed ( 24) Lights up ABS deactivated ( Lights up ABS fault ( 25) 25) 24) 24) Status indicators Warnings, overview Warning and telltale lights z
3 Status indicators 24 z Fuel down to reserve Warning light for fuel down to reserve shows. A shortage of fuel can result in misfires. This can cause the engine to switch off unexpectedly (risk of accident) and damage the catalytic converter. Do not run the fuel tank dry. Possible cause: The fuel tank contains no more than the reserve quantity of fuel. Reserve fuel approx. 4 l Refuel ( 50). Coolant temperature too high Warning light for coolant temperature shows.
ABS deactivated ABS warning light shows. Possible cause: The rider has switched off the ABS system. Activate the ABS function. ABS fault ABS warning light shows. Possible cause: The ABS control unit has detected a fault. The ABS function is not available. You can continue to ride. Bear in mind that the ABS function is not available. Bear in mind the more detailed information on situations that can lead to an ABS fault ( 55).
Status indicators 3 26 z
Operation Ignition switch/steering lock . . . . . . . . . 28 Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4 27 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Turn indicators . . . . . . . . . . . . . . . . . . . . . . 31 Hazard warning flashers . . . . . . . . . . . . . 31 Emergency off switch (kill switch) . . . .
4 Ignition switch/steering lock 28 Keys Operation You receive two master keys and one emergency key. The emergency key is small and light so that it can always be kept in a wallet or purse, for example. It is designed for occasional use, for example when no master key is available; it is not intended for constant use. Ignition switch/steering lock, tank filler cap lock and seat lock are all operated with the same key.
Engaging steering lock without parking lights Engaging steering lock with parking lights ( 28). Turn the handlebars to the full left or right lock position. Clock Setting clock Attempting to set the clock while riding the motorcycle can lead to accidents. Set the clock only when the motorcycle is stationary. Switch on the ignition. 4 29 Operation with the handlebars turned to the right. On level ground, always turn the handlebars to the left to set the steering lock.
4 Operation 30 z Repeatedly press the button until the hours number is correct. Hold down the button until the minutes number flashes. Repeatedly press the button until the minutes number is correct. Hold down the button until the minutes number stops flashing. This completes the process. Reading Select the readings Switch on the ignition. Press button 1 to select the reading on the display.
Headlight flasher 4 The low-beam headlight switches on automatically when the ignition is switched on. 31 The low-beam headlight places a strain on the battery. Do not switch the ignition on for longer than absolutely necessary. High-beam headlight Press button 1. The high-beam headlight is switched on until you release the button. Turn indicators Operating flashing turn indicators Switch on the ignition. Push switch 1 up to switch on the high-beam headlight.
4 Operation 32 The hazard warning flashers place a strain on the battery. Do not use the hazard warning flashers for longer than absolutely necessary. Emergency off switch (kill switch) - z 1 Press bottom section of switch for hazard warning flashers 1 to switch on the hazard warning flashers. Ignition can be switched off. Press top section of switch for hazard warning flashers 1 to switch off the hazard warning flashers.
4 1 Grip-heating switch The handlebar grips have twostage heating. Stage two is for heating the grips quickly: it is advisable to switch back to stage one as soon as the grips are warm. The handlebar-grip heating places a strain on the battery. Do not switch on the grip heating unless the engine is running. Press top section of switch: 50% heat output. - Switch centred: heating function off. Press bottom section of switch: 100% heat output.
4 Activating ABS function Operation 34 z An ABS fault has occurred if the ABS warning light shows when the motorcycle accelerates to a speed in excess of 5 km/h after the ignition was switched off and then on again. Clutch Adjusting clutch lever Press and hold down button 1 until the ABS warning light changes status. ABS warning light goes out; if self-diagnosis has not completed it starts flashing. Release button 1 within two seconds. The ABS warning light remains off or continues to flash.
Mirrors Adjusting mirror arm Adjust the mirrors Push the protective cap over the threaded fastener. Spring preload 4 35 Attempting to adjust the mirror while riding the motorcycle can lead to accidents. Do not attempt to adjust the mirror unless the motorcycle is at a standstill. Turn the mirror to the correct position. Push protective cap 1 up over the threaded fastener on the mirror arm. Slacken nut 2. Turn the mirror arm to the appropriate position.
If you want to reduce spring preload, turn knob 1 in the direction indicated by the SOFT arrow. 4 36 Operation Basic setting of spring preload, rear z Your motorcycle's handling will suffer if you do not match the spring-preload and damping-characteristic settings. Adjust the damping characteristic to suit spring preload. Adjusting spring preload while the motorcycle is being ridden can lead to accidents. Do not attempt to adjust spring preload unless the motorcycle is at a standstill.
Turn the bottom adjusting screw as far as it will go in the clockwise direction and then back it off three quarters of a turn (Full load of fuel, with rider 85 kg) If you want a harder damping characteristic, use a screwdriver to turn adjusting screw 1 in the direction indicated by the H arrow. If you want a softer damping characteristic, use a screwdriver to turn adjusting screw 1 in the direction indicated by the S arrow.
Headlight 38 Adjusting headlight for driving on left/driving on right Operation 4 This motorcycle has a symmetric-beam low-beam headlight. If the motorcycle is ridden in a country where the opposite rule of the road applies, its symmetric lowbeam headlight means that no measures are necessary to prevent the headlight beam from dazzling oncoming traffic. z to suit the weight carried by the motorcycle.
Installing seat 4 Pull release lever 3 up while pushing down on the seat at the rear. Raise the seat at the rear and release the release lever. Remove the seat and place it, upholstered side down, on a clean surface. Engage mounts 4 of the seat in holders 5 on left and right. Lower the seat into position and push it forward as far as it will go. Firmly press down on the seat at the rear. The seat engages with an audible click. Install cover 2. Lock stowage-compartment lock 1 with the ignition key.
Operation 4 40 z
Riding Safety instructions . . . . . . . . . . . . . . . . . . 42 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5 41 Running in . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Off-roading . . . . . . . . . . . . . . . . . . . . . . . . . 48 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Parking your motorcycle . . . . . . . . . . . . 50 Refuelling . . . . . . . . . . . . . . . . . . .
Safety instructions 42 Do not ride without the correct clothing. Always wear: Helmet Motorcycling jacket and trousers Gloves Boots Riding 5 z Rider's equipment standard-height suspension (see the section entitled "Technical data"). Risk of accident by unexpectedly early contact with the ground. Bear in mind that lowered suspension limits the motorcycle's angle of heel and ground clearance. This applies even to short journeys, and to every season of the year.
topcase OA with Note the maximum permissible payload and the speed limit for riding with topcase fitted, as stated on the label inside the topcase. with tank bag OA Note the maximum permissible payload of the tank bag and the speed limit for riding with a tank bag on the motorcycle.
5 Riding 44 z Stop the engine immediately if it misfires. Use only unleaded fuel. Comply with all specified maintenance intervals. Unburned fuel will destroy the catalytic converter. Note the points listed for protection of the catalytic converter. Risk of overheating Cooling would be inadequate if the engine were allowed to idle for a lengthy period with the motorcycle at a standstill: overheating would result. In extreme cases, the motorcycle could catch fire.
Gearbox lubrication is ensured only when the engine is running. Inadequate lubrication can result in damage to the gearbox. Do not allow the motorcycle to roll for a lengthy period of time or push it a long distance with the engine switched off. Switch on the ignition. Pre-ride check is performed. ( 46) ABS self-diagnosis is performed. ( 46) with anti-theft alarm OE If the anti-theft alarm LED lights up, the immobiliser is active. The engine cannot be started.
5 Riding 46 z Pre-ride check The instrument cluster runs a test of the instruments and the warning lights and telltale lights and the display when the ignition is switched on. This test is known as the "Pre-Ride-Check". Phase 1 The warning and telltale lights are switched on, along with all the segments of the multifunction display. Phase 2 The speedometer needle swings to the limit value on its scale and back to the initial position. Phase 3 All lights and all the segments in the display switch off.
Running in Engine Until the first inspection, vary the throttle opening and engine-speed range frequently; avoid riding at constant engine rpm for prolonged periods. Try to do most of your riding during this initial period on twisting, fairly hilly roads, avoiding high-speed main roads and highways if possible. Comply with the rpm limits for running in. Running-in speed max 5000 min-1 (for the first 1000 km) Do not omit the first inspection after 500 - 1200 km.
5 Speed Tyre pressure Redline warning Tyre pressures reduced for off-road riding impair the motorcycle's handling characteristics on surfaced roads and can lead to accidents. Always check that the tyre pressures are correct. Riding 48 Brakes z Redline warning 1 indicates that engine revolutions have reached the rev. counter's red segment 2. The signal remains active until you shift up or reduce engine speed.
Operation in very dusty conditions (desert, steppes, or the like) necessitates the use of air filter elements specially designed for conditions of this nature. Brakes How can stopping distance be minimised? Load distribution shifts dynamically between the front and rear wheels when the vehicle brakes. The sharper the vehicle decelerates, the more load is shifted to the front wheel. The higher the wheel load, the more braking force can be transmitted without the wheel locking.
5 Riding 50 z Riding on salted or gritted roads. After work has been carried on the brakes, due to traces of oil or grease. Riding on dirt-covered surfaces or off-road. Wetness and dirt result in poor braking efficiency. Apply the brakes lightly while riding to remove wetness and dirt, or dismount and clean the brakes. Think ahead and brake in good time until full braking efficiency is restored. Parking your motorcycle Side stand Switch off the engine.
If filling occurs after the fuel level has gone below the reserve limit, the amount filled must be greater than the reserve amount for the new fuel level to be recognised and the warning light to switch off. Make sure the ground is level and firm and place the motorcycle on its side stand. The volume of the tank can be utilised to the full only when the motorcycle is propped on its side stand. Open the protective cap. Fuel expands when hot.
5 Riding 52 z Remove the key and close the protective cap. Securing motorcycle for transportation Make sure that all components that might come into contact with straps used to secure the motorcycle are adequately protected against scratching. Use adhesive tape or soft cloths, for example, for this purpose. pling; this is best done with the support of a 2nd person. Push the motorcycle onto the transportation flat and hold it in position: do not place it on the side stand or centre stand.
Brake system with BMW Motorrad ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system with BMW Motorrad ABS 54 How does ABS work? Engineering details 6 z The amount of braking force that can be transferred to the road depends on factors hat include the coefficient of friction of the road surface. Loose stones, ice and snow or a wet road all have much lower coefficients of friction than a clean, dry asphalt surface.The lower the coefficient of friction, the longer the braking distance.
Within the limits imposed by physics, BMW Motorrad ABS ensures directional stability on any surface. The system is not optimised for special requirements that apply under extreme competitive situations off-road or on the track. Special situations The speeds of the front and rear wheels are compared as one means of detecting a wheel's incipient tendency to lock.
6 Engineering details 56 z mentum take over and even BMW Motorrad ABS is unable to counteract their effects.
Accessories General instructions . . . . . . . . . . . . . . . . . 58 Power sockets . . . . . . . . . . . . . . . . . . . . . . 58 7 57 Topcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Accessories Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Accessories 58 z General instructions BMW Motorrad recommends the use of parts and accessories for your motorcycle that are approved by BMW for this purpose. Genuine BMW parts and accessories and other products which BMW has approved can be obtained from your authorised BMW Motorrad dealer, together with expert advice on their installation and use. These parts and products have been tested by BMW for safety, function and suitability. BMW accepts product liability for them.
Cases 7 with Vario cases OA Push yellow button 4 down and at the same time pull the lid of the case out. Turn key 1 in the case lock to right angles with the forward direction of travel. Press and hold down yellow latch 2 and pull up carry handle 3. Closing cases Turn the lock with the key until it is at right angles to the forward direction of travel. Close the case lid. The lid engages with an audible click.
7 60 tion of travel and remove the key from the lock. Adjusting case volume Remove the cases Accessories Open the case and remove all its contents. Close and engage latching levers 1 on left and right. Close the case. z Disengage latching levers 1 on left and right and open them. Adjust the case to the desired volume by sliding the outer casing of the case all the way in or out. The latching levers cannot be closed unless the outer casing of the case is set to one or other of the two limit stops.
Turn the case toward the motorcycle, pushing the mount on the case all the way onto mushroom head 7. Topcase with topcase OA Opening topcase Fully open latching flap 5, if necessary pulling up red release lever 4. Push latching flap 5 down as far as it will go and hold it in this position. Push red release lever 4 down. The latching flap engages. Close the carry handle. Turn the key parallel with the direction of travel and remove. Hook the case into case carrier 6.
7 Closing topcase Removing topcase Installing topcase Accessories 62 z Close the lid of the topcase and hold it down. Push locking lever 2 fully down. If applicable, lock topcase lock 1. If applicable, unlock topcase lock 1. Push locking lever 2 down. Pull the topcase back and clear of the luggage carrier. Push the topcase with guides 3 forward onto the adapter plate until seated.
7 Push locking lever 2 up, making sure that the lever engages the adapter plate at position 4. The locking lever engages with an audible click. If applicable, lock topcase lock 1.
Accessories 7 64 z
Maintenance General instructions . . . . . . . . . . . . . . . . . 66 Toolkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Body panels . . . . . . . . . . . . . . . . . . . . . . . . 93 8 65 Brake system . . . . . . . . . . . . . . . . . . . . . . . 68 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Wheels . . . . . . . . . . .
8 Maintenance 66 z General instructions The "Maintenance" chapter describes straightforward procedures for checking and replacing certain wear parts. Special tightening torques are listed as applicable. The tightening torques for the threaded fasteners on your motorcycle are listed in the section entitled "Technical data". You will find information on more extensive maintenance and repair work in the Repair Manual on DVD for your motorcycle, which is available from your authorised BMW Motorrad dealer.
If the oil level is above the MAX mark: Have the oil level corrected by a specialist workshop, preferably an authorised BMW Motorrad dealer. Top up the engine oil Make sure the ground is level and firm and place the motorcycle on its stand. Wipe the area around the filler neck clean. Remove oil dipstick 1. Engine oil, specified level Between MIN and MAX marks Wipe the oil off MIN-MAX part of dipstick 2 with a clean, dry cloth. If the oil level is below the MIN mark: Top up the engine oil ( 67).
8 Maintenance 68 z Damage to the engine can result if it is operated without enough oil, but the same also applies if the oil level is too high. Always make sure that the oil level is correct. Top up the engine oil to the specified level. Check the engine oil level ( 66). Install the oil dipstick. If pressure points are not clearly perceptible: Have the brakes checked by a specialist workshop, preferably an authorised BMW Motorrad dealer.
braking efficiency and under certain circumstances they can cause damage to the brake system. In order to ensure the dependability of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. Checking rear brake pad thickness Make sure the ground is level and firm and place the motorcycle on its stand. 69 Visually inspect the brake pads to ascertain their thickness. Viewing direction: from the rear toward brake caliper 1. Brake-pad wear limit, rear min 1.
8 Maintenance 70 z ility of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Check the brake-fluid level, front brakes A low fluid level in the brake reservoir can allow air to penetrate the brake system. This significantly reduces braking efficiency. Check the brake-fluid level at regular intervals.
8 A low fluid level in the brake reservoir can allow air to penetrate the brake system. This significantly reduces braking efficiency. Check the brake-fluid level at regular intervals. 71 Make sure the ground is level and firm and hold the motorcycle upright. with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. Check the brake fluid level in rear reservoir 1. Wear of the brake pads causes the brake fluid level in the reservoir to sink.
8 Check the coolant level Make sure the ground is level and firm and place the motorcycle on its stand. Maintenance 72 Coolant Coolant, specified level z Risk of burn injuries due to contact with hot engine components. Keep ell clear of all hot engine components. Do not touch hot engine components. Check the coolant level in the expansion tank through slit provided by GS logo 1. between MIN and MAX marks on the expansion tank If the coolant drops below the permitted level: Top up the coolant.
Clutch Checking clutch-lever play Adjusting clutch-lever play Pull boot 1 back over the adjusting screw. Chain 8 73 Pull the clutch lever until resistance is perceptible. Measure clutch-lever play A. Clutch, play at handlebar lever 1.0...2.0 mm Clutch-lever play is out of tolerance: Adjust the clutch-lever play ( 73). Push back boot 1. Slacken nut 2. To increase clutch play: turn adjusting screw 3 clockwise. To reduce clutch play: turn adjusting screw 3 counter-clockwise.
8 Make sure the ground is level and firm and place the motorcycle on its stand. Turn the rear wheel until it reaches the position with the lowest amount of chain sag. Maintenance 74 Checking chain sag Chain deflection 35...45 mm (Motorcycle with no weight applied, supported on its centre stand) If measured value is outside permitted tolerance: Adjusting chain sag ( 74). Adjusting chain sag Make sure the ground is level and firm and place the motorcycle on its stand.
100 Nm Checking chain wear Make sure the ground is level and firm and place the motorcycle on its stand. Pull the chain back at the rearmost point of the sprocket. The tips of the sprocket teeth must remain inside the chain links. If the chain can be pulled back far enough to expose the tips of the sprocket teeth: Consult a specialist workshop, preferably an authorised BMW Motorrad dealer. Wheels Checking rims Accelerated wear.
8 Maintenance 76 z minimum permissible tread depth. Make sure the ground is level and firm and place the motorcycle on its stand. Measure the tyre tread depth in the main tread grooves with wear marks. Wear indicators are built into the main profile grooves on each tyre. The tyre is worn out when the tyre tread has worn down to the level of the marks. The locations of the marks are indicated on the edge of the tyre, e.g. by the letters TI, TWI or by an arrow.
Install the front-wheel stand ( 80). 8 77 Remove spacing bushings 4 and 5 from the wheel hub. Remove screw 1 and remove the ABS sensor from its bore. Note whether a washer is installed. Raise front of motorcycle until the front wheel can turn freely. BMW Motorrad recommends the BMW Motorrad front-wheel stand for lifting the motorcycle. Release axle clamping screw 2. Remove axle 3, while supporting the wheel. Do not remove the grease from the axle.
Slacken adjusting screws 3 on left and right by turning them counter-clockwise. 8 Maintenance 78 z Insert the ABS sensor into its bore and install screw 1. If present, install the washer. without centre stand OE Remove the auxiliary stand. Remove screw 1 and remove the wheel-speed sensor from its holder; note that the screw might be fitted with a washer. Removing rear wheel Make sure the ground is level and firm and place the motorcycle on a suitable auxiliary stand.
Install the rear wheel 8 Push the rear wheel as far forward as possible and disengage the chain from sprocket 5. Roll the rear wheel back until it is clear of the swinging arm, while holding the brake caliper on the left-hand side. The sprocket and the spacer sleeves on left and right are loose fits in the wheel. Make sure that these parts are not damaged or lost on removal. Make sure that the brake caliper moves on guide 6.
8 swinging arm, the brake caliper and the rear wheel. 80 install screw 1, with washer, if applicable. Adjusting chain sag ( 74). Maintenance without centre stand OE Remove the auxiliary stand. z BMW Motorrad frontwheel stand Install the front-wheel stand Install axle nut 2, but do not tighten it at this point. Install the wheel-speed sensor in the holder and The BMW Motorrad front wheel stand is not designed to support the motorcycle without the assistance of an auxiliary stand.
Use locating pins 3 to set the front-wheel stand to the desired height. Centre the front-wheel stand relative to the front wheel and push it against the front axle. 8 Align the two adapters 2 so that the front forks are securely seated. Tighten adjusting screws 1. Install rubber buffers 4 in the top positions on left and right. Apply uniform pressure to push the front-wheel stand down and raise the motorcycle.
8 82 Make sure the motorcycle is standing firmly. Fuses Maintenance Removing fuse z Any attempt to jumper a defective fuse gives rise to the risk of a short-circuit and fire. Always replace a defective fuse with a new fuse of the same amperage. Use the tool from the on-board toolkit to pull the defective fuse up and out of the fuse box. If fuse defects recur frequently have the electric circuits checked by a specialist workshop, preferably an authorised BMW Motorrad dealer.
8 Remove screw 1 and work the instrument panel up and out of its holders. Lay the instrument panel aside. Disconnect plug 1, counterholding the bulb under the rubber cap. Disengage spring clip 3 from the latches and swing it up. Remove bulb 4. Replace the defective bulb. Switch off the ignition. Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Hold the new bulb by the base only, in order to keep the glass free of foreign matter. Remove rubber cap 2.
8 Maintenance 84 Install bulb 4, making sure that tab 5 is correctly positioned. Engage spring clip 3. Connect plug 1. Install screw 1. Replacing parking-light bulb z Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Remove the instrument panel as described above. Introduce the instrument panel into holders 2. Install rubber cap 2.
Replace the defective bulb. 8 Bulb for parking light W5W / 12 V / 5 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter. Pull bulb socket 1 out of the headlight housing. Insert bulb socket 1 into the headlight housing. Install the instrument panel as described above. Replacing turn indicator bulbs, front and rear Insert the bulb into the bulb socket. Pull the bulb out of the bulb socket.
8 Maintenance 86 Remove screw 1. z Turn bulb 2 counter-clockwise and remove it from the bulb housing. Turn bulb 2 clockwise to install it in the bulb housing. Replace the defective bulb. Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Pull the glass out of the reflector housing at the threadedfastener side. Bulbs for flashing turn indicators, rear RY10W / 12 V / 10 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter.
Bulb for tail light/brake light P25-2 / 12 V / 5 W / 21 W Use a clean, dry cloth to hold the new bulb in order to keep the glass free of foreign matter. Install screw 1. Replacing rear-light and brake-light bulb Remove two screws 1 and remove the rear-light glass. 8 87 Maintenance Replace the defective bulb. z Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Press bulb 2 into its socket and turn it clockwise to install.
8 Maintenance 88 z Hold the rear-light glass in position and install two screws 1. Air filter Replacing air-filter element Remove two screws 1. Pull out connecting flange 2. Disconnect intake air pipe 3 from the air filter housing, remove it from mount 4 and turn it aside. Disconnect plug 5. Remove the right side panel ( 94). Remove air filter element 6.
bend the rubber seals of the air filter element out of shape. 8 Insert cleaned or new air filter element 6. Seat the intake air pipe in mount 4. Install connecting flange 2. Install two screws 1. Install the right side panel ( 94). Jump starting Connect plug 5. Seat the intake air pipe in guides 7 of the air filter housing. Take care not to The wires leading to the power socket do not have a load-capacity rating adequate for jump-starting the engine.
8 Maintenance 90 z Do not use the on-board socket to jump-start the engine of the motorcycle. A short-circuit can result if the crocodile clips of the jump leads are accidentally brought into contact with the motorcycle. Use only jump leads fitted with fully insulated crocodile clips at both ends. Jump-starting with a donorbattery voltage higher than 12 V can damage the vehicle electronics. Make sure that the battery of the donor vehicle has a voltage rating of 12 V.
39). Battery Maintenance instructions Correct upkeep, recharging and storage will prolong the life of the battery and are essential if warranty claims are to be considered. Compliance with the points below is important in order to maximise battery life: Keep the surface of the battery clean and dry Be sure to read and comply with the instructions for charging the battery on the following pages Do not turn the battery upside down If the battery is not disconnected, the on-board electronics (e.g. clock, etc.
8 Maintenance 92 z The battery has to be recharged at regular intervals in the course of a lengthy period of disuse. See the instructions for caring for your battery. Always fully recharge the battery before restoring it to use Lift the battery up and out; work it slightly back and forth if it is difficult to remove. Install the battery Removing battery Make sure the ground is level and firm and place the motorcycle on its stand. with anti-theft alarm OE If applicable, switch off the antitheft alarm.
Removing centre trim panel Check the acid level regularly at intervals of approximately three months. Removing battery ( 92). Make sure the ground is level and firm and place the motorcycle on its stand. Remove the seat ( 38). Specified level, battery acid Check the acid level at mark 1. Between MIN and MAX marks If the acid level is below the MIN mark: Top up the battery acid with distilled water to the specified level.
8 Installing centre trim panel 94 Install screws 1 on left and right, starting with the screws in the middle. Installing seat ( 39). Maintenance Removing right side panel Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 93). Remove oil dipstick 2. z Remove screw 3. Pull the side panel at 4 out of the mount and remove. Installing right side panel Remove screws 1 and 2. Hold the centre trim panel in position and install oil dipstick 2.
Removing left side panel 8 Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 93). Remove screw 3. Pull the side panel at 4 out of the mount and remove. Maintenance Install screw 3. 95 z Remove screws 1 and 2. Install screws 1 and 2. Install the centre trim panel ( 94).
8 Installing left side panel Maintenance 96 z Slip the side panel behind top section of fairing 5, then seat it in mount 4. Install screw 3. Install screws 1 and 2. Install the centre trim panel ( 94).
Care Care products . . . . . . . . . . . . . . . . . . . . . . 98 Washing motorcycle . . . . . . . . . . . . . . . . 98 9 97 Paint care . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Protective wax coating . . . . . . . . . . . . . 100 Laying up motorcycle . . . . . . . . . . . . . . 100 Restoring motorcycle to use . . . . . . . 100 Care Cleaning easily damaged components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Care 98 z Care products BMW Motorrad recommends that you use the cleaning and care products you can obtain from your authorised BMW Motorrad dealer. The substances in BMW Care Products have been tested in laboratories and in practice; they provide optimised care and protection for the materials used in your vehicle. The use of unsuitable cleaning and care products can damage vehicle components.
Windscreens and headlight lenses made of plastic Clean off dirt and insects with a soft sponge and plenty of water. Soften stubborn dirt and insects by covering the affected areas with a wet cloth. Chrome Use plenty of water and BMW shampoo to clean chrome, particularly if it has been exposed to road salt. Use chrome polish for additional treatment. Radiator Clean the radiator regularly to prevent overheating of the engine due to inadequate cooling. For example, use a garden hose with low water pressure.
9 Care 100 z Protective wax coating BMW Motorrad recommends applying only BMW car wax or products containing carnauba wax or synthetic wax. It is time to rewax the paintwork when water "puddles" on the surface, instead of forming beads. Laying up motorcycle Clean the motorcycle. Removing battery ( 92). Spray the brake and clutch lever pivots, the side stand pivots and the centre stand pivots (if the motorcycle is fitted with a centre stand) with a suitable lubricant.
Technical data troubleshooting chart . . . . . . . . . . . . . . 102 Threaded fasteners . . . . . . . . . . . . . . . . 103 Riding specifications . . . . . . . . . . . . . . . 114 10 101 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Transmission . . . . . . . . . . . . . . . . . . . . . . 107 Rear-wheel drive . . . . . . . . . . . . . . . . . .
10 Technical data 102 z troubleshooting chart Engine does not start at all or is difficult to start. Possible cause Rectification Kill switch activated Kill switch in operating position (run). Side stand extended and gear engaged Retract the side stand. Gear engaged and clutch not disengaged Select neutral or pull the clutch lever. No fuel in tank Refuel ( Battery flat Recharge the battery. 50).
Threaded fasteners FR Valid 103 Quick-release axle in telescopic forks M16 x 1.5 45 Nm Clamp, front quick-release axle M8 x 20 19 Nm Rear wheel FR Valid Nut on quick-release axle (rear wheel) M16 x 1.
10 104 Mirror arm Clamping piece (mirror) to clamping block Technical data M10 x 1.
Engine design Single-cylinder four-stroke, double overhead camshafts driven by roller chain, 4 valves operated by bucket tappets, balancing shaft, liquid-cooled cylinder and cylinder head, integral coolant pump, 5speed gearbox and dry sump lubrication. Displacement 652 cm3 Cylinder bore 100 mm Piston stroke 83 mm Compression ratio 11.
10 Technical data 106 z Fuel Recommended fuel grade Regular, unleaded (max. 10 % ethanol, E10) 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Engine oil Engine oil, capacity 2.3 l, Total capacity (with filter change) 1.7 l, Oil tank - prefilling 0.
Clutch clutch type Multiplate clutch running in oil bath 10 107 gearbox type Claw-shift 5-speed gearbox, integrated into engine block Gearbox transmission ratios 1.946 2.750 1.750 1.313 1.045 0.
10 Technical data 108 z Rear-wheel drive Type of final drive Chain drive Type of rear suspension Box-section two-arm fork Secondary transmission ratio 2,938 Running gear Type of front suspension Telescopic forks Spring travel, front 170 mm, At wheel with lowered suspension OE 140 mm, At wheel Type of rear suspension Box-section two-arm fork Spring travel, rear 165 mm, At wheel with lowered suspension OE 130 mm, At wheel
Type of front brake hydraulically actuated disc brake with 2-piston floating caliper Brake-pad material, front Sintered metal Type of rear brake hydraulically actuated disc brake with 1-piston floating caliper Brake-pad material, rear Organic material Wheels and tyres Recommended tyre sets You can obtain an up-to-date list of approved tyres from your authorised BMW Motorrad dealer or on the Internet at "www.bmw-motorrad.com".
10 Technical data 110 z Rear wheel rear-wheel type with spoked wheel OE Cast aluminium, MT H2 Spoked wheel rear wheel rim size 3.50" x 17" Tyre designation, rear 140 / 80 - 17 Tyre pressure Tyre pressure, front 2.2 bar, Tyre cold Tyre pressure, rear 2.5 bar, one-up, tyre cold 2.
Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Bulb for parking light W5W / 12 V / 5 W Bulb for tail light/brake light P25-2 / 12 V / 5 W / 21 W Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Bulbs for flashing turn indicators, rear RY10W / 12 V / 10 W Fuses Current rating of fuse 1 (for engine electronics) 15 A Current rating of fuse 2 (for instrument panel, hazard warning flashers, on-board socket, optional accessories and diagnosis plug) 10 A Current rating
10 Technical data 112 z Current rating of fuse 5 (for high-beam headlight) 7.5 A Current rating of fuse 6 (for instrument panel, flashing turn indicators, hazard warning flashers, brake light and optional accessories) 7.
Length of motorcycle 2165 mm Height of motorcycle 1390 mm, without rider at DIN unladen weight Width of motorcycle 920 mm, Across mirrors Front-seat height 800 mm, Without rider at unladen weight with lowered suspension OE 770 mm, Without rider at unladen weight with high seat OA 840 mm, Without rider at unladen weight rider's inside-leg arc, heel to heel 1810 mm with lowered suspension OE 1750 mm with high seat OA 1890 mm 10 113 Technical data Dimensions z
10 Technical data 114 z Weights Unladen weight 192 kg, DIN unladen weight, ready for road, 90 % load of fuel, without OE Permissible gross weight 380 kg Maximum payload max 188 kg Riding specifications Top speed with power reduction OA 170 km/h 145 km/h
Service BMW Motorrad Service . . . . . . . . . . . . 116 BMW Motorrad Mobility services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 11 115 Confirmation of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Confirmation of service . . . . . . . . . . . . 123 Service Maintenance work . . . . . . . . . . . . . . . . .
11 Service 116 z BMW Motorrad Service BMW Motorrad has an extensive after-sales service network in place to look after you and your motorcycle in more than 100 countries. Authorised BMW Motorrad dealerships have the technical information and the technical know-how to carry out reliably all maintenance and repair work on your BMW. Visit our website www.bmwmotorrad.com to find out where the nearest authorised BMW Motorrad dealership is located.
BMW Running-in Check The BMW running-in check has to be performed when the motorcycle has covered between 500 km and 1200 km meter reading is reached before the next scheduled date for the service. 11 117 The BMW Service is carried out once a year; the extent of servicing can vary, depending on the age of the motorcycle and the distance it has covered. Your authorised BMW Motorrad dealer confirms that the service work has been carried out and enters the date when the next service will be due.
11 BMW Pre-delivery Check BMW Running-in Check Completed Completed on on Service 118 Confirmation of maintenance work Odometer reading Next service at the latest z on or, if logged beforehand, Odometer reading Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 119 Service BMW Service z
11 Service 120 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 121 Service BMW Service z
11 Service 122 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
Confirmation of service The table is intended as a record of maintenance and repair work, the installation of optional accessories and, if appropriate, special campaign (recall) work.
11 Service 124 z Item Odometer reading Date
B Battery Charging battery when connected, 91 Charging battery when disconnected, 91 Installation, 92 Maintenance instructions, 91 Position on the motorcycle, 11 Removal, 92 Technical data, 110 Brake fluid Checking fluid level, front, 70 Checking fluid level, rear, 71 Reservoir, front, 13 Reservoir, rear, 13 Brake pads Checking front, 68 Checking rear, 69 Running in, 47 Brakes Checking operation, 68 Safety instructions, 49 Technical data, 109 Bulbs Replacing brake-light bulb, 87 Replacing high-beam headlig
12 Index 126 z Coolant Checking fill level, 72 Fill-level indicator, 11 Topping up, 72 Warning for overtemperature, 24 Currency, 7 Engine oil Checking fill level, 66 Filler neck, 11 Oil dipstick, 11 Technical data, 106 Topping up, 67 Equipment, 6 D Damping Adjuster, 13 Adjusting, 36 Dimensions Technical data, 113 F Frame Technical data, 112 Front-wheel stand Installing, 80 Fuel Filler neck, 13 Refuelling, 50 Technical data, 106 Fuel reserve Distance covered, 22 Warning, 24 Fuses Position on the motor
I Ignition Switching off, 28 Switching on, 28 Instrument panel Overview, 15 J Jump starting, 89 K Keys, 28 L Lights Control, 16 Headlight flasher, operating, 31 High-beam headlight, operating, 31 Low-beam headlight, 31 Side light, 30 Switch on the parking lights, 28 Lowered suspension Restrictions, 42 Luggage Instructions for loading, 42 M Maintenance General instructions, 66 Maintenance intervals, 116 Mirrors Adjusting, 35 Mobility services, 116 Motorcycle Care, 97 Cleaning, 97 Lashing, 52 Laying up, 100
12 Index 128 z Redline warning, 48 Warning light, 15 Refuelling, 50 Rev.
V Vehicle Restoring to use, 100 Vehicle identification number Position on the motorcycle, 13 W Warning lights, 15 Overview, 21 Warnings ABS, 24 Coolant temperature, 24 Fuel reserve, 24 Mode of presentation, 22 Warnings, overview, 23 Weights Payload table, 14 Technical data, 114 Wheels Change of size, 76 Checking spokes, 75 Installing front wheel, 77 Removing front wheel, 76 Technical data, 109 12 129 Index Tyres Checking inflation pressure, 37 Checking tread depth, 75 Pressures, 110 Recommendations, 76
Details described or illustrated in this booklet may differ from the vehicle's actual specification as purchased, the accessories fitted or the national-market specification. No claims will be entertained as a result of such discrepancies. Dimensions, weights, fuel consumption and performance data are quoted to the customary tolerances. The right to modify designs, equipment and accessories is reserved. Errors and omissions excepted.
Important data for refuelling. Fuel Recommended fuel grade Regular, unleaded (max. 10 % ethanol, E10) 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Tyre pressure Tyre pressure, front 2.2 bar, Tyre cold Tyre pressure, rear 2.5 bar, one-up, tyre cold 2.9 bar, two-up and with luggage, tyre cold BMW recommends Order No.: 01 41 8 543 721 08.
