Rider's Manual G 650 GS BMW Motorrad The Ultimate Riding Machine
Motorcycle data/dealership details Motorcycle data Dealership details Model Person to contact in Service department Vehicle identification number Ms/Mr Colour code Phone number Date of first registration Registration number Dealership address/phone number (company stamp)
Welcome to BMW We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confidently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features.
Table of Contents You can also consult the index at the end of this Rider's Manual if you want to find a particular topic or item of information. 1 General instructions . . . . 5 Overview . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . . . . . . . . . . . . . 6 Equipment . . . . . . . . . . . . . . . . . . . 6 Technical data . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . 7 2 General views . . . . . . . . . . . .
Clutch . . . . . . . . . . . . . . . . . . . . . . . Tyres . . . . . . . . . . . . . . . . . . . . . . . . Rims . . . . . . . . . . . . . . . . . . . . . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . Wheels . . . . . . . . . . . . . . . . . . . . . . BMW Motorrad front-wheel stand . . . . . . . . . . . . . . . . . . . . . . . . Fuses . . . . . . . . . . . . . . . . . . . . . . . Bulbs . . . . . . . . . . . . . . . . . . . . . . . . Air filter . . . . . . . . . . . . . . . . . . . . . .
General instructions General instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . 6 1 5 Technical data . . . . . . . . . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General instructions Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 General instructions 6 z Overview Chapter 2 of this Rider's Manual will provide you with an initial overview of your motorcycle. All maintenance and repair work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treatment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manual; it is an important part of the motorcycle.
Technical data All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ. Currency The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual.
General instructions 1 8 z
General views General views General view, left side . . . . . . . . . . . . . . . 11 General view, right side . . . . . . . . . . . . . 13 2 9 Instrument panel . . . . . . . . . . . . . . . . . . . . 15 Handlebar fitting, left . . . . . . . . . . . . . . . . 16 Handlebar fitting, right . . . . . . . . . . . . . . 17 Handlebar fitting, centre . . . . . . . . . . . . 18 General views Underneath the seat . . . . . . . . . . . . . . . .
General views 2 10 z
1 2 3 4 5 Battery (underneath centre trim panel) ( 93) Oil dipstick and engine-oil filler neck ( 66) Seat lock ( 38) Power socket ( 58) Coolant-level indicator ( 72) 2 11 General views General view, left side z
General views 2 12 z
1 2 3 4 5 6 7 8 Fuel filler neck ( 49) Brake-fluid reservoir, front ( 70) Type plate (on right frame tube) VIN (on steering-head bearing, right) Air filter (underneath side panel) ( 91) Adjuster for spring preload, rear ( 35) Adjuster for damping characteristic, rear suspension ( 36) Brake-fluid reservoir, rear ( 71) Tyre pressures table (on rear wheel swinging arm) 2 13 General views General view, right side z
2 General views 14 z Underneath the seat 1 2 3 Fuse box ( 84) Toolkit Payload table Tray for Rider's Manual
1 2 3 4 5 6 7 Speedometer Telltale lights ( 20) Rev.
2 16 Handlebar fitting, left 1 2 General views 3 4 z Headlight flasher High-beam headlight ( 31) Horn Switch for turn indicators ( 31)
1 2 3 Emergency off switch (kill switch) ( 32) Grip heating ( 33) Starter button ( 44) 2 17 General views Handlebar fitting, right z
2 Handlebar fitting, centre 18 1 General views 2 z Operating the ABS ( 33) Hazard warning flashers ( 31)
Status indicators Status indicators Status indicators . . . . . . . . . . . . . . . . . . . . 20 Standard warnings . . . . . . . . . . . . . . . . . . 20 3 19 Status indicators ABS warnings . . . . . . . . . . . . . . . . . . . . . .
3 Status indicators Standard warnings Telltale lights Mode of presentation 1 2 3 Warnings are indicated by warning lights 1. The possible warnings are listed on the next page.
Status indicators 3 Meaning shows Fuel down to reserve ( shows Insufficient engine oil pressure ( shows Coolant temperature too high ( 21 22) 22) 22) Status indicators Warnings, overview Warning light z
3 Status indicators 22 z Fuel down to reserve Warning light for fuel down to reserve shows. Lack of fuel can result in the engine misfiring and cutting out unexpectedly. Misfiring can damage the catalytic converter; a hazardous situation can result if the engine cuts out unexpectedly. Do not run the fuel tank dry. Possible cause: The fuel tank contains no more than the reserve quantity of fuel. Reserve fuel approx. 4 l Refuelling ( 49).
Possible cause: Radiator fan defective. If the radiator fan does not start even though the coolant-temperature warning light shows: Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer. Possible cause: Insufficient cooling. If possible, ride in the part-load range to cool down the engine. In traffic jams, switch off the engine, but leave the ignition switched on so that the radiator fan continues to operate.
3 Status indicators 24 z Warnings, overview Warning light Status indicators Meaning Flashes Self-diagnosis not completed ( Lights up ABS deactivated ( Lights up ABS fault ( 25) 25) 25)
ABS fault ABS warning light shows. ABS warning light flashes. Possible cause: The ABS function is not available, because selfdiagnosis did not complete. The motorcycle has to move forward a few metres for the wheel sensors to be tested. Pull away slowly. Bear in mind that the ABS function is not available until self-diagnosis has completed. ABS deactivated ABS warning light shows. Possible cause: The rider has switched off the ABS system. Activating ABS function ( 34).
Status indicators 3 26 z
Operation Operation Ignition switch and steering lock . . . . 28 Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4 27 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Turn indicators . . . . . . . . . . . . . . . . . . . . . . 31 Hazard warning flashers . . . . . . . . . . . . . 31 Emergency off switch (kill switch) . .
Ignition switch and steering lock 28 Keys Operation 4 z Switching on ignition Switching off ignition You receive two master keys and one spare key. Ignition switch and steering lock, tank filler cap lock and seat lock are all operated with the same key. with case OA with topcase OA If you wish you can arrange to have the cases and the topcase fitted with locks that can be opened with this key as well. Consult a specialist workshop, preferably an authorised BMW Motorrad dealer.
Turn the handlebars to the full left or right lock position. Turn the key to the OFF position, while moving the handlebars slightly. Handlebars locked. Key can be removed. Engaging steering lock with parking lights 4 If the motorcycle is on the side stand, the surface of the ground will determine whether it is better to turn the handlebars to the left or right. However, the motorcycle is more stable on a level surface with the handlebars turned to the left than with the handlebars turned to the right.
4 Operation 30 z Either repeatedly press or hold down button 1 until the hours number is correct. Either repeatedly press or hold down button 2 until the minutes number is correct. This completes the process. Odometer and tripmeters Select the readings Switch on the ignition. Repeatedly press button 1 until the value you want appears in panel 2. Each time the button is pressed the display toggles: Total distance covered Tripmeter Resetting tripmeter Switch on the ignition. Select the tripmeter.
The low-beam headlight switches on automatically when the ignition is switched on. The low-beam headlight places a strain on the battery. Do not switch the ignition on for longer than absolutely necessary. Press rear section of switch 1 to switch off the high-beam headlight. 31 Headlight flasher High-beam headlight Press button 1 to operate the headlight flasher. Turn indicators Operating flashing turn indicators Press front section of switch 1 to switch on the high-beam headlight.
4 Operation 32 The hazard warning flashers place a strain on the battery. Do not use the hazard warning flashers for longer than absolutely necessary. Emergency off switch (kill switch) a z 1 Press left section of switch 1 to switch on the hazard warning flashers. Switch off the ignition. Press right section of switch 1 to switch off the hazard warning flashers. Emergency off switch (kill switch) Operating the kill switch when riding can cause the rear wheel to lock and thus cause a fall.
Grip heating 4 1 1 Grip-heating switch The handlebar grips have twostage heating. Stage two is for heating the grips quickly: it is advisable to switch back to stage one as soon as the grips are warm. The handlebar-grip heating places a strain on the battery. Do not switch on the grip heating unless the engine is running. 2 3 Switch thumbed to right: Heating off.
4 Activating ABS function 34 If you switch the ignition off then on again and the ABS light comes back on, there is a fault in the ABS. Operation Clutch z Adjusting clutch lever Press and hold down button 1 until the ABS warning light changes status. ABS warning light goes out; if self-diagnosis has not completed it starts flashing. Release button 1 within two seconds. The ABS warning light remains off or continues to flash. The ABS function is activated.
Spring preload 4 Adjustment for rear suspension Slacken nut 1. Turn the mirror arm to the appropriate position. Tighten the nut to the specified tightening torque, while holding the mirror arm to ensure that it does not move out of position. Union nut, mirror 20 Nm It is essential to set spring preload of the rear suspension to suit the load carried by the motorcycle.
4 36 If you want to reduce spring preload, turn knob 1 in the direction indicated by the SOFT arrow. Operation Basic setting of spring preload, rear z Turn the knob counterclockwise to the limit stop, then turn it back 15 clicks. (Full load of fuel, with rider 85 kg) strut can make to absorb surface irregularities is damped. When you choose a soft setting the spring strut responds all the more rapidly to surface irregularities.
turn the bottom adjusting screw as far as it will go in the clockwise direction and then back it off half a turn (Full load of fuel, with rider 85 kg) rubber sealing ring to the rear tyre and make sure that the cap is screwed on firmly. Make sure the ground is level and firm and place the motorcycle on its stand. Check tyre pressures against the data below.
4 Operation 38 z these circumstances, headlight beam throw has to be adjusted to suit the weight carried by the motorcycle. Consult a specialist workshop, preferably an authorised BMW Motorrad dealer, if you are unsure whether the headlight basic setting is correct. Spring preload adjustment might not suffice if the motorcycle is very heavily loaded. Headlight beam throw can be adjusted so as not to dazzle oncoming traffic.
Installing seat 4 Pull release lever 3 up while pushing down on the seat at the rear. Raise the seat at the rear and release the release lever. Remove the seat and place it, upholstered side down, on a clean surface. Engage mounts 4 of the seat in holders 5 on left and right. Lower the seat into position and push it forward as far as it will go. Firmly press down on the seat at the rear. The seat engages with an audible click. Install cover 2. Lock stowage-compartment lock 1 with the ignition key.
Operation 4 40 z
Riding Riding Safety instructions . . . . . . . . . . . . . . . . . . 42 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5 41 Running in . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Off-roading . . . . . . . . . . . . . . . . . . . . . . . . . 47 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Parking your motorcycle . . . . . . . . . . . . 49 Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Securing motorcycle for transportation . .
Safety instructions 42 Do not ride without the correct clothing. Always wear: Helmet Motorcycling jacket and trousers Gloves Boots Riding 5 z Rider's equipment This applies even to short journeys, and to every season of the year. Your authorised BMW Motorrad dealer will be glad to advise you on the correct clothing for every purpose. Correct loading Overloading and imbalanced loads can adversely affect the motorcycle's handling.
Risk of poisoning Exhaust fumes contain carbon monoxide, which is colourless and odourless but highly toxic. Inhaling the exhaust fumes therefore represents a health hazard and can even cause loss of consciousness with fatal consequences. Do not inhale exhaust fumes. Do not run the engine in an enclosed space. Catalytic converter Risk of overheating If misfiring causes unburned fuel to enter the catalytic converter, there is a danger of overheating and damage.
5 Riding 44 z Checklist Starting Use the following checklist to check important functions, settings and wear limits before you ride off.
The idle actuator is positioned after you switch on the ignition. The coolant-temperature warning light flashes if the idle actuator has not correctly positioned before the preride check completes. In order to avoid subsequent problems, wait for this process to complete before proceeding. If ambient temperatures are very low, you might find it necessary to open the throttle slightly when starting the engine. At ambient temperatures below 0 °C, disengage the clutch after switching on the ignition.
5 Riding 46 z If an indicator showing an ABS fault appears when ABS self-diagnosis completes: You can continue to ride. Bear in mind that the ABS function is not available. Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer. Running in The first 1000 km While running in the motorcycle, vary the throttle opening and engine-speed range frequently.
After off-roading BMW Motorrad recommends checking the following after riding the motorcycle off-road: Tyre pressure Tyre pressures reduced for off-road riding impair the motorcycle's handling characteristics on surfaced roads and can lead to accidents. Always check that the tyre pressures are correct. Brakes When riding on loose surfaces or muddy roads, the brakes may fail to take effect immediately because of dirt or moisture on the discs or brake pads.
5 Riding 48 z braking force can be transmitted without the wheel locking. To optimise stopping distance, apply the front brakes rapidly and keep on increasing the force you apply to the brake lever. This makes the best possible use of the dynamic increase in load at the front wheel. Remember to pull the clutch at the same time.
Side stand Switch off the engine. If the ground is soft or uneven, there is no guarantee that the motorcycle will rest firmly on the stand. Always check that the ground under the stand is level and firm. Extend the side stand and prop the motorcycle on the stand. The side stand is designed to support only the weight of the motorcycle. Do not lean or sit on the motorcycle with the side stand extended. If the camber of the roadway permits, turn the handlebars all the way to the left.
5 Riding 50 Leaded fuel will destroy the catalytic converter. Use only unleaded fuel. Make sure the ground is level and firm and place the motorcycle on its stand. Open the protective cap. z Recommended fuel grade Regular, unleaded 91 ROZ/RON 87 AKI motorcycle are adequately protected against scratching. Use adhesive tape or soft cloths, for example, for this purpose. Usable fuel capacity approx. 17.3 l Reserve fuel Use the ignition key to unlock fuel filler cap 1 and pop the cap open.
5 Risk of damaging components. Take care not to trap components such as brake lines or wires. At the front, secure the straps to the bottom fork bridge on both sides. At the rear, secure the straps to the rear footrests on both sides and tighten the straps. Tighten all the straps uniformly; the motorcycle's suspension should be compressed as tightly as possible front and rear.
Riding 5 52 z
Engineering details Brake system with BMW Motorrad ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system with BMW Motorrad ABS 54 How does ABS work? Engineering details 6 z The amount of braking force that can be transferred to the road depends on factors hat include the coefficient of friction of the road surface. Loose stones, ice and snow or a wet road all have much lower coefficients of friction than a clean, dry asphalt surface. The lower the coefficient of friction, the longer the braking distance.
Within the limits imposed by physics, BMW Motorrad ABS ensures directional stability on any surface. The system is not optimised for special requirements that apply under extreme competitive situations off-road or on the track. Special situations The speeds of the front and rear wheels are compared as one means of detecting a wheel's incipient tendency to lock.
6 Engineering details 56 z momentum take over and even BMW Motorrad ABS is unable to counteract their effects.
Accessories Accessories General instructions . . . . . . . . . . . . . . . . . 58 Power sockets . . . . . . . . . . . . . . . . . . . . . . 58 7 57 topcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Accessories Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Accessories 58 z General instructions BMW Motorrad recommends the use of parts and accessories for your motorcycle that are approved by BMW for this purpose. Genuine BMW parts and accessories and other products which BMW has approved can be obtained from your authorised BMW Motorrad dealer, together with expert advice on their installation and use. These parts and products have been tested by BMW for safety, function and suitability. BMW accepts product liability for them.
Case 7 with case OA Push yellow button 4 down and at the same time pull the lid of the case out. Turn key 1 in the case lock to right angles with the forward direction of travel. Press and hold down yellow latch 2 and pull up carry handle 3. Closing cases Turn the lock with the key until it is at right angles to the forward direction of travel. Close case lid 5. The lid engages with an audible click.
7 60 tion of travel and remove the key from the lock. Adjusting case volume Remove the cases Accessories Open the case and remove all its contents. Close and lock all four latching levers 1. Close the case. z Disengage all four latching levers 1 and open them. Adjust the case to the desired volume by sliding the outer casing of the case all the way in or out. The latching levers cannot be closed unless the outer casing of the case is set to one or other of the two limit stops.
Turn the case toward the motorcycle, pushing the mount on the case all the way onto mushroom head 7. topcase with topcase OA Opening topcase Fully open latching flap 5, if necessary pulling up red release lever 4. Push latching flap 5 down as far as it will go and hold it in this position. Push red release lever 4 down. The latching flap engages. Close the carry handle. Turn the key parallel with the direction of travel and remove. Hook the case into case carrier 6.
7 Close the topcase Removing topcase Installing topcase Accessories 62 z Close the lid of the topcase and hold it down. Push locking lever 2 fully down. If applicable, lock topcase lock 1. If applicable, unlock topcase lock 1. Push locking lever 2 down. Pull the topcase back and clear of the luggage carrier. Push the topcase with guides 3 forward onto the adapter plate until seated.
7 Push locking lever 2 up, making sure that the lever engages the adapter plate at position 4. The locking lever engages with an audible click. If applicable, lock topcase lock 1.
Accessories 7 64 z
Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Toolkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Jump starting . . . . . . . . . . . . . . . . . . . . . . . 92 Brake system . . . . . . . . . . . . . . . . . . . . . . . 68 Battery . . .
8 Maintenance 66 z Notes The "Maintenance" chapter describes straightforward procedures for checking and replacing certain wear parts. Special tightening torques are listed as applicable. The tightening torques for the threaded fasteners on your motorcycle are listed in the section entitled "Technical data". You will find information on more extensive maintenance and repair work in the Repair Manual on DVD for your motorcycle, which is available from your authorised BMW Motorrad dealer.
Remove oil dipstick 1. 8 67 Wipe the oil off MIN-MAX part of dipstick 2 with a clean, dry cloth. Seat the oil dipstick on the oil filler neck, but do not engage the threads. Remove the oil dipstick and check the oil level. Engine oil, specified level Between MIN and MAX marks If the oil level is below the MIN mark: Top up the engine oil ( 68). If the oil level is above the MAX mark: Have the oil level corrected by a specialist workshop, preferably an authorised BMW Motorrad dealer.
8 Make sure the ground is level and firm and place the motorcycle on its stand. Wipe the area around the filler neck clean. Maintenance 68 Topping up engine oil Top up the engine oil to the specified level. Check the engine oil level ( 66). Install the oil dipstick. Brake system Reliability z Remove oil dipstick 1. Damage to the engine can result if it is operated without enough oil, but the same also applies if the oil level is too high. Always make sure that the oil level is correct.
Brake disc thickness, front min 1.0 mm (Friction pad only, without backing plate. The wear indicators (grooves) must be clearly visible.) If the wear indicating marks are no longer clearly visible: Brake pads worn past the minimum permissible thickness can cause a reduction in braking efficiency and under certain circumstances they can 8 Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer.
In order to ensure the dependability of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. 8 Maintenance 70 z Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Visually inspect the brake pads to ascertain their thickness. Viewing direction: from the rear toward brake caliper 1. Brake-pad wear limit, rear min 1.0 mm (Friction pad only, without backing plate. The wear indicators must be clearly visible.
Move the handlebars to the straight-ahead position. Brake fluid level, front DOT4 brake fluid Check the brake fluid level in front reservoir 1. Wear of the brake pads causes the brake fluid level in the reservoir to sink. It is impermissible for the brake fluid level to drop below the MIN mark. (Brakefluid reservoir horizontal) If the brake fluid level drops below the permitted level: Have the defect rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Coolant 8 Checking coolant level Maintenance 72 z Make sure the ground is level and firm and place the motorcycle on its stand. Check the brake fluid level in rear reservoir 1. Wear of the brake pads causes the brake fluid level in the reservoir to sink. Brake fluid level, rear DOT4 brake fluid It is impermissible for the brake fluid level to drop below the MIN mark.
Checking clutch-lever play Coolant, specified level between MIN and MAX marks on the expansion tank If the coolant drops below the permitted level: Top up the coolant. Topping up coolant Removing left side panel ( 98). Open cap 1 of the coolant expansion tank and top up the coolant to the specified level. Checking coolant level ( 72). Close the cap of the coolant expansion tank. Install the left side panel ( 99). Pull the clutch lever until resistance is perceptible. Measure clutch-lever play a.
8 Adjusting clutch-lever play 74 Pull boot 1 back over the adjusting screw. Tyres Maintenance Checking tyre tread depth z Push back boot 1. Slacken nut 2. To increase clutch play: turn adjusting screw 3 clockwise. To reduce clutch play: turn adjusting screw 3 counter-clockwise. Checking clutch-lever play ( 73). Repeat the steps in this procedure until clutch play is set correctly. Tighten nut 2.
Make sure the ground is level and firm and place the motorcycle on its stand. Draw the handle of a screwdriver or a similar instrument across the spokes and listen to the notes of the individual spokes. If the notes vary: Have the spokes checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Chain Lubricating chain Dirt, dust and inadequate lubrication will result in accelerated wear and significantly shorten the drive chain's useful life.
8 76 Adjust the chain sag Make sure the ground is level and firm and place the motorcycle on its stand. counter-holding at the left-hand side if necessary. Fastener, quick-release axle, rear 100 Nm Maintenance Checking chain wear Make sure the ground is level and firm and place the motorcycle on its stand. z Slacken quick-release axle nut 1, counter-holding at the left-hand side if necessary. Use adjusting screws 2 on left and right to adjust chain sag. Checking chain sag ( 75).
Effect of wheel size on suspension-control systems Wheel size is very important as a parameter for the ABS. In particular, the diameter and the width of a motorcycle's wheels are programmed into the control unit and are fundamental to all calculations. Any change in these influencing variables, caused for example by a switch to wheels other than those installed exworks, can have serious effects on the performance of the system.
The front wheel must be installed right way round to rotate in the correct direction. Note the direction-of-rotation arrows on the tyre or the wheel rim. 8 Maintenance 78 z Release axle clamping screw 2. Remove axle 3, while supporting the wheel. Do not remove the grease from the axle. Roll the front wheel forward to remove. Remove spacing bushings 4 and 5 from the wheel hub. Roll the front wheel into position between the forks, making sure that the brake disc passes between the brake pads.
8 Fastener, quick-release axle, front Clamp, front quick-release axle 23 Nm 79 Insert the ABS sensor into its bore and install screw 1. Remove two screws 1. without centre stand OE Remove the auxiliary stand. Maintenance 45 Nm Remove the front-wheel stand. Apply the front brake and firmly compress the front forks several times Tighten axle clamping screw 2 to the specified torque. z Removing rear wheel Make sure the ground is level and firm and place the motorcycle on its stand.
torcycle on a suitable auxiliary stand. 80 with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. Maintenance 8 Remove axle nut 2, counterholding at the left-hand side if necessary. Slacken adjusting screws 3 on left and right by turning them counter-clockwise. z Remove screw 1 of the speed sensor and remove the speed sensor from the holder. Push the rear wheel as far forward as possible and disengage the chain from sprocket 4.
Install the rear wheel 8 Threaded fasteners not tightened to the specified torque can work loose or their threads can suffer damage. Always have the security of the fasteners checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. The sprocket and the spacer sleeves on left and right are loose fits in the wheel. Make sure that these parts are not damaged or lost on removal.
8 Maintenance 82 Roll the rear wheel as far forward as possible and loop the chain over sprocket 4. z Seat the speed sensor in the holder and install screw 1 of the speed sensor. Adjust the chain sag ( 76). Hold the rear-wheel cover in position and install three screws 2. without centre stand OE Remove the auxiliary stand. Install axle nut 2, but do not tighten it at this point. Install two screws 1.
Install the front-wheel stand wheel with the BMW Motorrad front-wheel stand. 8 Use the front-wheel stand with the number (0 402 240). 83 without centre stand OE Place the motorcycle on a suitable auxiliary stand. with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. The BMW Motorrad front wheel stand is not designed to support motorcycles not fitted with a centre stand or without other auxiliary stands.
Fuses 8 Removing fuse Maintenance 84 z Risk of fire if an attempt is made to jumper defective fuse. Always replace defective fuses with new fuses of the correct amperage rating. If the front of the motorcycle is raised too far the auxiliary stand will lift clear of the ground and the motorcycle could topple to one side. When raising the motorcycle, make sure that the auxiliary stand remains on the ground. If necessary, adjust the height of the front-wheel stand or the auxiliary stand.
Close the fuse cover. The latch engages with an audible click. Installing seat ( 39). Bulbs Notes A defective bulb places your safety at risk because it is easier for other users to oversee the motorcycle. Replace defective bulbs as soon as possible; always carry a complete set of spare bulbs if possible. The bulb is pressurised and can cause injury if damaged. Wear protective goggles and gloves when changing bulbs.
8 Maintenance 86 The rubber cap encloses and forms a seal around the wiring for the parking light. Consequently, the rubber cap cannot be removed. Install bulb 4, making sure that tab 5 is correctly positioned. Install rubber cap 2. z Turn retaining ring 3 counterclockwise to release and remove the ring. Remove bulb 4. Replace the defective bulb. Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Connect plug 1. Hold retaining ring 3 in position and turn it clockwise to secure.
8 If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Always make sure that the motorcycle is stable and firmly supported. 87 Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Remove rubber cap 2. The rubber cap encloses and forms a seal around the wiring for the parking light. Consequently, the rubber cap cannot be removed. Pull parking-light socket 3 out of the headlight housing.
8 Replace the defective bulb. Bulb for parking light 88 Maintenance W5W / 12 V / 5 W Insert parking-light socket 3 into the headlight housing. z Connect plug 1. Replacing turn indicator bulbs, front and rear If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Always make sure that the motorcycle is stable and firmly supported. Insert the bulb into the bulb socket. Install rubber cap 2.
8 Remove screw 1. Press bulb 2 into its socket and turn it counter-clockwise to remove. Press bulb 2 into its socket and turn it clockwise to install. z Replace the defective bulb. Bulbs for flashing turn indicators, front R10W / 12 V / 10 W Pull the glass out of the reflector housing at the threadedfastener side. Bulbs for flashing turn indicators, rear R10W / 12 V / 10 W Maintenance 89 Working from the inboard side, insert the glass into the bulb housing and close the housing.
Replace the defective bulb. 8 Bulb for tail light/brake light 90 Maintenance P21/5W / 12 V / 5 W / 21 W z Install screw 1. Replacing rear-light and brake-light bulb Remove two screws 1 and remove the rear-light glass. If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Always make sure that the motorcycle is stable and firmly supported. Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition.
8 Hold the rear-light glass in position and install two screws 1. Air filter Replacing air-filter element Remove two screws 1. Pull out connecting flange 2. Disconnect intake air pipe 3 from the air filter housing and remove it from mount 4. Remove air filter element 6. z Removing right side panel ( 96). Insert cleaned or new air filter element 6. Disconnect plug 5.
Install two screws 1. 8 Install the right side panel ( 97). 92 Maintenance Jump starting Connect plug 5. z Seat the intake air pipe in guides 7 of the air filter housing. Take care not to bend the rubber seals of the air filter element out of shape. The wires leading to the power socket do not have a load-capacity rating adequate for jump-starting the engine. Excessively high current can lead to a cable fire or damage to the vehicle electronics.
Make sure the ground is level and firm and place the motorcycle on its stand. Remove the seat ( 38). Remove cover 1 from the battery connection point. Begin by connecting one end of the red jump lead to the motorcycle's battery connec- tion point and the other end to the positive terminal of the donor vehicle's battery. Connect one end of the black jump lead to a suitable earthing point on the motorcycle (e.g.
8 Maintenance 94 z ging the battery on the following pages Do not turn the battery upside down If the battery is not disconnected, the on-board electronics (e.g. clock, etc.) gradually drain the battery. This can cause the battery to run flat. If this happens, warranty claims will not be accepted. If the motorcycle is to be out of use for more than four weeks, disconnect the battery or connect a suitable trickle charger to the battery.
Lift the battery up and out; work it slightly back and forth if it is difficult to remove. Check the acid level regularly at intervals of approximately three months. Remove the battery ( 94). Push back cover 1 of the battery's positive terminal. Disconnection in the wrong sequence increases the risk of short-circuits. Always proceed in the correct sequence. Disconnect negative lead 2 first. Then disconnect positive lead 3. Disengage battery retaining strap 4 and disconnect breather hose 5.
Body panels 8 Removing right side panel Maintenance 96 z Make sure the ground is level and firm and place the motorcycle on its stand. Disconnect plug 2. Remove the seat ( Specified level, battery fluid 38). distilled water Between MIN and MAX marks If the acid level is below the MIN mark: Top up the battery acid with distilled water to the specified level. Remove four screws 1 and remove the flashing turn indicator with the side panel. Remove two screws 3.
Installing right side panel 8 Slacken screw 4. Seat the side panel in the centre trim panel at points 6 and push it into mount 5. Pull the side panel out of the mount at position 5, then work the side panel up and clear of the motorcycle. Install two screws 3. Installing seat ( 39). z Connect plug 2. Tighten screw 4.
8 Maintenance 98 z Hold the flashing turn indicator with side panel in position and install four screws 1. Remove four screws 1 and remove the flashing turn indicator with the side panel. Remove two screws 3. Remove oil filler cap 4. Removing left side panel Make sure the ground is level and firm and place the motorcycle on its stand. Disconnect plug 2. Remove the seat ( Slacken screw 5. 38).
Installing left side panel 8 Pull the side panel out of the mount at position 6, then work the side panel up and clear of the motorcycle. In this process, take care not to damage rubber boot 7. Tighten screw 5. Lower the side panel over the oil filler neck from above. In this process, take care not to damage rubber boot 7. Seat the side panel in the centre trim panel at points 8 and push it into mount 6. Maintenance 99 z Install oil filler cap 4. Install two screws 3. Installing seat ( 39).
Remove the centre trim panel 100 Removing right side panel ( 96). Removing left side panel ( 98). Maintenance 8 Installing centre trim panel Connect plug 2. z Remove two screws 1 and remove the centre trim panel. Hold the flashing turn indicator with side panel in position and install four screws 1. Hold the centre trim panel in position and install two screws 1. Install the left side panel ( 99). Install the right side panel ( 97).
Care Care Care products . . . . . . . . . . . . . . . . . . . . . 102 Washing motorcycle . . . . . . . . . . . . . . . 102 9 101 Paint care . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Protective wax coating . . . . . . . . . . . . . 104 Laying up motorcycle . . . . . . . . . . . . . . 104 Restoring motorcycle to use . . . . . . . 104 Care Cleaning easily damaged components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Care 102 z Care products BMW Motorrad recommends that you use the cleaning and care products you can obtain from your authorised BMW Motorrad dealer. The substances in BMW Care Products have been tested in laboratories and in practice; they provide optimised care and protection for the materials used in your vehicle. The use of unsuitable cleaning and care products can damage vehicle components.
Soften stubborn dirt and insects by covering the affected areas with a wet cloth. Chrome Use plenty of water and BMW shampoo to clean chrome, particularly if it has been exposed to road salt. Use chrome polish for additional treatment. Radiator Paint care Clean the radiator regularly to prevent overheating of the engine due to inadequate cooling. For example, use a garden hose with low water pressure.
9 104 BMW Motorrad recommends BMW tar remover for removing specks of tar. Remember to wax the parts treated in this way. Care Protective wax coating z BMW Motorrad recommends applying only BMW car wax or products containing carnauba wax or synthetic wax. It is time to rewax the paintwork when water "puddles" on the surface, instead of forming beads. Laying up motorcycle Clean the motorcycle. Remove the battery.
Technical data Technical data Troubleshooting chart . . . . . . . . . . . . . 106 Threaded fasteners . . . . . . . . . . . . . . . . 107 Riding specifications . . . . . . . . . . . . . . . 118 10 105 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Transmission . . . . . . . . . . . . . . . . . . . . . . 111 Rear-wheel drive . . . . . . . . . . .
10 Technical data 106 z Troubleshooting chart Engine does not start at all or is difficult to start. Possible cause Remedy Emergency off switch (kill switch) Kill switch in operating position (run). Side stand Retract the side stand ( Gear engaged and clutch not disengaged. Select neutral or pull clutch lever ( No fuel in tank Refuelling ( Battery flat Charge the battery when connected ( 44). 44). 49). 94).
Threaded fasteners Value Valid 107 Fastener, quick-release axle, front M16 x 1.5 - 10.9 45 Nm Clamp, front quick-release axle M8 x 20 23 Nm Rear wheel Value Valid Fastener, quick-release axle, rear M16 x 1.
10 108 Mirror arm Value Clamping screw, mirror to handlebar fitting Technical data 21 Nm z Valid
Engine design Single-cylinder four-stroke, double overhead camshafts driven by roller chain, 4 valves operated by bucket tappets, balancing shaft, liquid-cooled cylinder and cylinder head, integral water pump, 5speed gearbox and dry sump lubrication. Displacement 652 cm3 Cylinder bore 100 mm Piston stroke 83 mm Compression ratio 11.
10 Technical data 110 z Fuel Recommended fuel grade Regular, unleaded 91 ROZ/RON 87 AKI Usable fuel capacity approx. 17.3 l Reserve fuel approx. 4 l BMW recommends BP fuels Engine oil Engine oil, capacity 2.3 l, Total capacity (with filter change) 1.7 l, Oil tank - prefilling 0.
BMW Motorrad recommends not using oil additives, because they can have a detrimental effect on clutch operation. Please do not hesitate to contact your authorised BMW Motorrad dealer if you have any questions relating the choice of a suitable engine oil for your motorcycle. BMW recommends Clutch Clutch type Multiplate clutch running in oil bath Transmission 10 111 Technical data Oil grades z Gearbox type claw-shift 5-speed gearbox Gearbox transmission ratios 1.946 2.750 1.750 1.313 1.045 0.
10 Technical data 112 Rear-wheel drive Type of final drive Chain drive Type of rear suspension Box-section two-arm fork Secondary transmission ratio 2,938 Running gear Type of front suspension Telescopic forks Spring travel, front 170 mm, At wheel Type of rear suspension Central spring strut pivoted to lever system with coil spring and single-tube gas-filled shock absorber; spring preload steplessly hydraulically adjustable, rebound stage damping steplessly adjustable.
Type of front brake hydraulically actuated disc brake with 2-piston floating caliper Brake-pad material, front Sintered metal Type of rear brake Hydraulically actuated 1-piston floating caliper with fixed brake disc Brake-pad material, rear Organic material Wheels and tyres Recommended tyre sets You can obtain an up-to-date list of approved tyres from your authorised BMW Motorrad dealer or on the Internet at "www.bmw-motorrad.com".
10 Technical data 114 z Tyre pressure Tyre pressure, front 1.9 bar, one-up, at tyre temperature: 20 °C 2.1 bar, two-up and/or with luggage, at tyre temperature: 20 °C Tyre pressure, rear 2.1 bar, one-up, at tyre temperature: 20 °C 2.
Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Bulb for parking light W5W / 12 V / 5 W Bulb for tail light/brake light P21/5W / 12 V / 5 W / 21 W Bulbs for flashing turn indicators, front R10W / 12 V / 10 W Bulbs for flashing turn indicators, rear R10W / 12 V / 10 W Fuses Current rating of fuse 1 (for engine electronics) 15 A Current rating of fuse 2 (for instrument panel, hazard warning flashers, on-board socket, optional accessories and diagnosis plug) 10 A Current rating
10 Technical data 116 z Current rating of fuse 5 (for high-beam headlight) 7.5 A Current rating of fuse 6 (for instrument panel, flashing turn indicators, hazard warning flashers, brake light and optional accessories) 7.
Length of motorcycle 2175 mm Height of motorcycle 1265 mm, Full load of fuel, with rider: 85 kg Width of motorcycle 910 mm, Across mirrors Front-seat height 780 mm, Without rider at unladen weight with lowered suspension OE 750 mm, Without rider at unladen weight with high seat OA 820 mm, Without rider at unladen weight Weights Unladen weight 193 kg, DIN unladen weight, ready for road, 90 % load of fuel, without optional extras Permissible gross weight 380 kg Maximum payload max 187 kg 10
10 Technical data 118 z Riding specifications Top speed with power reduction OA >170 km/h 145 km/h
Service Service BMW Motorrad service . . . . . . . . . . . . 120 BMW Motorrad service quality . . . . . 120 11 119 BMW Motorrad service network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Maintenance work . . . . . . . . . . . . . . . . . 121 Confirmation of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Confirmation of service . . . . . . . . . . . . 127 Service BMW Motorrad mobility services roadside assistance . . . . . . . . . . . . . . . .
11 Service 120 z BMW Motorrad service Advanced technology requires specially adapted methods of maintenance and repair. If maintenance and repair work is performed inexpertly, it could result in consequential damage and thus constitute a safety risk. BMW Motorrad recommends you to have all the associated work on your motorcycle carried out by a specialist workshop, preferably an authorised BMW Motorrad dealer.
"Service Contact Europe" or "Service Contact Africa, America, Asia, Australia, Oceania". BMW Motorrad service network The BMW running-in check has to be performed when the motorcycle has covered between 500 km and 1,200 km BMW Motorrad has an extensive after-sales service network in place to look after you and your motorcycle in more than 100 countries. In Germany alone, you have the best possible access to approximately 200 authorised BMW Motorrad dealers.
11 BMW Pre-delivery Check BMW Running-in Check Completed Completed on on Service 122 Confirmation of maintenance work Odometer reading Next service at the latest z on or, if logged beforehand, Odometer reading Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 123 Service BMW Service z
11 Service 124 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 125 Service BMW Service z
11 Service 126 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
Confirmation of service The table is intended as a record of maintenance and repair work, the installation of optional accessories and, if appropriate, special campaign (recall) work.
11 Service 128 z Item Odometer reading Date
B Battery Charging battery when connected, 94 Charging battery when disconnected, 94 Installation, 95 Maintenance instructions, 93 Removal, 94 Stowage, 11 BMW Motorrad service, 120 Brake fluid Checking fluid levels, 70 Reservoir, front, 13 Reservoir, rear, 13 Brake pads Checking brake-pad thickness, 68 Running in, 46 Brakes Checking operation, 68 Notes, 47 Technical data, 113 Bulbs Notes on replacement, 85 Replacing brake-light bulb, 90 Replacing high-beam headlight bulb, 85 Replacing low-beam headlight bu
Coolant temperature Warning, 22 130 D Damping Adjuster, rear, 13 Adjusting, 36 Dimensions, 117 Index 12 z E Electrics Technical data, 114 Emergency off switch (kill switch), 17, 32 Engine Starting, 17, 44 Technical data, 109 Engine oil Checking fill level, 66 Filler neck, 11 Oil dipstick, 11 Technical data, 110 Topping up, 68 Engine oil pressure Warning, 22 Equipment, 6 F Frame Technical data, 116 Front-wheel stand, 83 Fuel Filler neck, 13 Refuelling, 49 Technical data, 110 Warning, 22 Fuses, 14 G Ge
J Jump starting, 92 K Keys, 28 L Laying up, 104 Lights Headlight flasher, 31 Switch on the high-beam headlight, 31 Switch on the parking lights, 29 Switching on low-beam headlight, 31 Switching on the parking lights, 30 Low-beam headlight Switching on, 31 Luggage Instructions for loading, 42 M Maintenance Notes, 66 Maintenance intervals, 121 Mirrors Adjusting, 34 Mobility services, 120 Motorcycle Care, 101 Laying up, 104 Overview, 11, 13 Parking, 49 Restoring to use, 104 O Odometer and tripmeters, 15 Opera
12 Index 132 z Spring preload Adjuster, rear, 13 Adjusting, 35 Standards, 7 Starter, 17 Starting, 44 Status indicators See also warnings, 20 Standard status indicators, 20 Warnings, 20 Steering lock, 28 T Technical data Brakes, 113 Bulbs, 115 Clutch, 111 Dimensions, 117 Electrics, 114 Engine, 109 Engine oil, 110 Frame, 116 Fuel, 110 Rear-wheel drive, 112 Running gear, 112 Spark plugs, 114 Standards, 7 Transmission, 111 Tyres, 113 Weights, 117 Wheels, 113 Telltale lights, 15 Overview, 20 Toolkit Content
Details described or illustrated in this booklet may differ from the motorcycle's actual specification as purchased, the accessories fitted or the national-market specification. No claims will be entertained as a result of such discrepancies. Dimensions, weights, fuel consumption and performance data are quoted to the customary tolerances. The right to modify designs, equipment and accessories is reserved. Errors and omissions excepted.
Important data for refuelling Fuel Recommended fuel grade Regular, unleaded 91 ROZ/RON 87 AKI Usable fuel capacity approx. 17.3 l Reserve fuel approx. 4 l Tyre pressure Tyre pressure, front 1.9 bar, one-up, at tyre temperature: 20 °C 2.1 bar, two-up and/or with luggage, at tyre temperature: 20 °C Tyre pressure, rear 2.1 bar, one-up, at tyre temperature: 20 °C 2.3 bar, two-up and/or with luggage, at tyre temperature: 20 °C BMW recommends Order No.: 01 41 8 522 191 04.
