User Guide

46.20
•
Disconnect crankcase breather (7) from the
frame.
•
Disconnect all cable ties for the wiring harness
from the frame and the fairing bracket.
•
Remove wiring harness, control-unit holder and
relay carrier.
•
Suspend frame from crane, BMW No. 46 5 640.
– Remove telescopic fork (
a 31.6).
– Remove the auxiliary stand.
•
Installation is the reverse of the removal proce-
dure, pay particular attention to the following.
L Note:
After installing the rear swinging arm, do not fully
tighten the stud in the swinging-fork pivot until the
engine is installed.
•
When installing the oil return line, note
stop (arrow).
•
Adjust the footbrake light switch after installation
(
a 34.14).
X Tightening torque:
Brake fluid reservoir, footbrake
to rear frame .................................................. 4 Nm
Rear frame to main frame at bottom
(clean thread + Loctite 2701)........................ 24 Nm
Drain plug, water pump................................ 10 Nm
Oil drain plug, engine ................................... 40 Nm
Exhaust elbow to cylinder head.................... 20 Nm
Silencer to exhaust elbow ............................ 55 Nm
Cable cover to engine .................................... 9 Nm
Belt sprocket to mainshaft
(clean thread + Loctite 638)........................ 180 Nm
Sprocket cover to engine............................... 2 Nm
Ground terminal to engine block .................... 8 Nm
Cable for neutral indicator.............................. 1 Nm
Engine shell to bracing tube......................... 25 Nm
Engine shell to engine at bottom with truss.. 55 Nm
Side-stand truss to main frame .................... 50 Nm
Radiator to main frame at top......................... 9 Nm
Swinging-arm pivot shaft............................ 100 Nm
Frame to engine at rear ................................ 50 Nm
Gearshift lever to frame................................ 21 Nm
Footbrake lever to frame .............................. 21 Nm
Cylinder head to frame................................. 41 Nm
Cylinder head to frame, adjusting sleeve
...............................................zero play max. 5 Nm
Cylinder head to frame, locknut.................. 100 Nm
Angled lever to frame
Initial torque ................................................. 58 Nm
Additional angle of rotation....................... 45° ±15°
K14160200
7
K14160230