Rider's Manual G 650 GS BMW Motorrad The Ultimate Riding Machine
Welcome to BMW We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confidently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features.
Table of Contents You can also consult the index at the end of this Rider's Manual if you want to find a particular topic or item of information. 1 General instructions . . . . 5 Overview . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . . . . . . . . . . . . . 6 Equipment . . . . . . . . . . . . . . . . . . . 6 Technical data . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . 7 2 General views . . . . . . . . . . . .
8 Maintenance . . . . . . . . . . . . Notes . . . . . . . . . . . . . . . . . . . . . . . Toolkit. . . . . . . . . . . . . . . . . . . . . . . Engine oil . . . . . . . . . . . . . . . . . . . Brake system . . . . . . . . . . . . . . . Coolant . . . . . . . . . . . . . . . . . . . . . . Clutch . . . . . . . . . . . . . . . . . . . . . . . Rims and tyres . . . . . . . . . . . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . Wheels . . . . . . . . . . . . . . . . . . . . . .
General instructions General instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Abbreviations and symbols . . . . . . . . . . 6 1 5 Technical data . . . . . . . . . . . . . . . . . . . . . . . 7 Currency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General instructions Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 General instructions 6 z Overview Chapter 2 of this Rider's Manual will provide you with an initial overview of your motorcycle. All maintenance and repair work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treatment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manual; it is an important part of the motorcycle.
Technical data All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ. Currency The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual.
General instructions 1 8 z
General views General views General view, left side . . . . . . . . . . . . . . . 11 General view, right side . . . . . . . . . . . . . 13 2 9 Instrument panel . . . . . . . . . . . . . . . . . . . . 15 Handlebar fitting, left . . . . . . . . . . . . . . . . 16 Handlebar fitting, right . . . . . . . . . . . . . . 17 Extra switch . . . . . . . . . . . . . . . . . . . . . . . . . 18 General views Underneath the seat . . . . . . . . . . . . . . . .
General views 2 10 z
1 2 3 4 5 6 Battery (underneath centre trim panel) ( 95) Engine-oil filler neck and oil dipstick ( 68) Seat release (in stowage compartment) ( 38) Tyre pressures table (on rear wheel swinging arm) Power socket ( 60) Coolant level indicator (behind side panel) ( 74) 2 11 General views General view, left side z
General views 2 12 z
1 2 3 4 5 6 7 8 Fuel filler neck ( 50) Brake-fluid reservoir, front ( 72) Type plate (on right frame tube) VIN (on steering-head bearing, right) Air filter (underneath side panel) ( 92) Adjuster, spring preload ( 35) Adjuster for damping characteristic ( 36) Brake-fluid reservoir, rear ( 73) Label, chain tension (on rear wheel swinging arm) 2 13 General views General view, right side z
2 General views 14 z Underneath the seat 1 2 3 Fuse box ( 86) Toolkit ( 68) Payload table Tray for Rider's Manual
1 2 3 4 5 6 Multifunction display ( 20) Redline warning ( 48) Speedometer Warning and telltale lights ( 21) Anti-theft alarm status LED (see the instructions for use for the anti-theft alarm) Operation of the clock ( 29) Control for the odometer ( 30) 2 15 General views Instrument panel z
2 General views 16 z Handlebar fitting, left 1 2 3 4 5 Headlight flasher with BMW Motorrad ABS OE Operating the ABS ( 33) Switch for turn indicators ( 31) Horn High-beam headlight ( 31)
1 2 Emergency off switch (kill switch) ( 32) Starter button ( 45) 2 17 General views Handlebar fitting, right z
2 General views 18 z Extra switch 1 2 Hazard warning flashers ( 31) with heated handlebar grips OE Grip heating ( 32)
Status indicators Status indicators Multifunction display . . . . . . . . . . . . . . . . 20 Warning and telltale lights . . . . . . . . . . . 21 3 19 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Status indicators Kilometres travelled after fuel down to reserve . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Multifunction display 1 20 Status indicators 2 z 3 4 5 6 7 8 Symbol for kilometres travelled after fuel down to reserve ( 22) Symbol for trip meter (Trip 1 or Trip 2) ( 30) Readout area for tripmeter and kilometres travelled after fuel down to reserve Redline marker for engine rpm Rev.
3 1 21 2 3 4 5 6 Telltale light for turn indicators Warning light for fuel down to reserve ( 24) Telltale light for neutral with BMW Motorrad ABS OE ABS warning light ( 24) Coolant warning light ( 24) High-beam headlight telltale light Status indicators Warning and telltale lights z
3 Status indicators 22 z Kilometres travelled after fuel down to reserve The reading shows the kilometres travelled since the fuel level dropped to reserve. This counter is reset and the reading disappears as soon as refuelling brings the total quantity of fuel in the tank back above the reserve level. You can call up the trip meter readings and the clock setting at any time. Warnings Mode of presentation Warnings are indicated by the corresponding warning lights.
Status indicators 3 Meaning Lights up Fuel down to reserve ( Lights up Coolant temperature too high ( Flashes ABS self-diagnosis not completed ( 24) Lights up ABS deactivated ( Lights up ABS fault ( 25) 25) 23 24) 24) Status indicators Warnings, overview Warning light z
3 Status indicators 24 z Fuel down to reserve Warning light for fuel down to reserve shows. Lack of fuel can result in the engine misfiring and cutting out unexpectedly. Misfiring can damage the catalytic converter; a hazardous situation can result if the engine cuts out unexpectedly. Do not run the fuel tank dry. Possible cause: The fuel tank contains no more than the reserve quantity of fuel. Reserve fuel approx. 4 l Refuelling ( 50).
ABS deactivated with BMW Motorrad ABS OE ABS warning light shows. Possible cause: The rider has switched off the ABS system. Activate the ABS function. ABS fault with BMW Motorrad ABS OE ABS warning light shows. Possible cause: The ABS control unit has detected a fault. The ABS function is not available. You can continue to ride. Bear in mind that the ABS function is not available. Bear in mind the more detailed information on situations that can lead to an ABS fault ( 57).
Status indicators 3 26 z
Operation Operation Ignition switch/steering lock . . . . . . . . . 28 Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4 27 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Turn indicators . . . . . . . . . . . . . . . . . . . . . . 31 Hazard warning flashers . . . . . . . . . . . . .
Ignition switch/steering lock 28 Keys Operation 4 z Switching on ignition Switch off the ignition You receive two master keys and one spare key. Ignition switch/steering lock, tank filler cap lock and seat lock are all operated with the same key. with Vario cases OA with topcase OA If you wish you can arrange to have the cases and the topcase fitted with locks that can be opened with this key as well. Consult a specialist workshop, preferably an authorised BMW Motorrad dealer.
Engaging steering lock without parking lights Engaging steering lock with parking lights ( 28). Turn the handlebars to the full left or right lock position. Clock Setting clock Attempting to set the clock while riding the motorcycle can lead to accidents. Set the clock only when the motorcycle is stationary. Switch on the ignition. 4 29 Operation the handlebars turned to the right. On level ground, always turn the handlebars to the left to set the steering lock.
4 Operation 30 z Repeatedly press the button until the hours number is correct. Hold down the button until the minutes number flashes. Repeatedly press the button until the minutes number is correct. Hold down the button until the minutes number stops flashing. This completes the process. Reading Select the readings Switch on the ignition. Press button 1 to select the reading on the display.
Headlight flasher 4 The low-beam headlight switches on automatically when the ignition is switched on. 31 The low-beam headlight places a strain on the battery. Do not switch the ignition on for longer than absolutely necessary. High-beam headlight Press button 1. The high-beam headlight is switched on until you release the button. Turn indicators Operating flashing turn indicators Switch on the ignition. Push switch 1 up to switch on the high-beam headlight.
4 Operation 32 The hazard warning flashers place a strain on the battery. Do not use the hazard warning flashers for longer than absolutely necessary. Emergency off switch (kill switch) - z 1 Press bottom section of switch for hazard warning flashers 1 to switch on the hazard warning flashers. Ignition can be switched off. Press top section of switch for hazard warning flashers 1 to switch off the hazard warning flashers.
4 1 Grip-heating switch The handlebar grips have twostage heating. Stage two is for heating the grips quickly: it is advisable to switch back to stage one as soon as the grips are warm. The handlebar-grip heating places a strain on the battery. Do not switch on the grip heating unless the engine is running. Press top section of switch: 50% heat output. - Switch centred: heating function off. Press bottom section of switch: 100% heat output.
4 Activating ABS function 34 If you switch the ignition off then on again and the ABS light comes back on, there is a fault in the ABS. Operation Clutch z Adjusting clutch lever Press and hold down button 1 until the ABS warning light changes status. ABS warning light goes out; if self-diagnosis has not completed it starts flashing. Release button 1 within two seconds. The ABS warning light remains off or continues to flash. The ABS function is activated.
Mirrors Adjusting mirror arm Adjust the mirrors Push the protective cap over the threaded fastener. Spring preload 4 35 Attempting to adjust the mirror while riding the motorcycle can lead to accidents. Do not attempt to adjust the mirror unless the motorcycle is at a standstill. Turn the mirror to the correct position. Push protective cap 1 up over the threaded fastener on the mirror arm. Slacken nut 2. Turn the mirror arm to the appropriate position.
If you want to reduce spring preload, turn knob 1 in the direction indicated by the SOFT arrow. 4 36 Operation Basic setting of spring preload, rear z Your motorcycle's handling will suffer if you do not match the spring-preload and damping-characteristic settings. Adjust the damping characteristic to suit spring preload. Adjusting spring preload while the motorcycle is being ridden can lead to accidents. Do not attempt to adjust spring preload unless the motorcycle is at a standstill.
Turn the bottom adjusting screw as far as it will go in the clockwise direction and then back it off three quarters of a turn (Full load of fuel, with rider 85 kg) If you want a harder damping characteristic, use a screwdriver to turn adjusting screw 1 in the direction indicated by the H arrow. If you want a softer damping characteristic, use a screwdriver to turn adjusting screw 1 in the direction indicated by the S arrow.
4 Operation 38 z Headlight Adjusting headlight for driving on right/driving on left If the motorcycle is ridden in a country where the opposite rule of the road applies, its asymmetric low-beam headlight will tend to dazzle oncoming traffic. Have the headlight set accordingly by a specialist workshop, preferably an authorised BMW Motorrad dealer. to suit the weight carried by the motorcycle.
Installing seat 4 Pull release lever 3 up while pushing down on the seat at the rear. Raise the seat at the rear and release the release lever. Remove the seat and place it, upholstered side down, on a clean surface. Engage mounts 4 of the seat in holders 5 on left and right. Lower the seat into position and push it forward as far as it will go. Firmly press down on the seat at the rear. The seat engages with an audible click. Install cover 2. Lock stowage-compartment lock 1 with the ignition key.
Operation 4 40 z
Riding Riding Safety instructions . . . . . . . . . . . . . . . . . . 42 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5 41 Running in . . . . . . . . . . . . . . . . . . . . . . . . . . 47 speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Off-roading . . . . . . . . . . . . . . . . . . . . . . . . . 48 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Parking your motorcycle . . . . . . . . . . . . 50 Refuelling . . . . . . . . . . . . . .
Safety instructions 42 Do not ride without the correct clothing. Always wear: Helmet Motorcycling jacket and trousers Gloves Boots Riding 5 z Rider's equipment standard-height suspension (see the section entitled "Technical data"). Risk of accident by unexpectedly early contact with the ground. Bear in mind that lowered suspension limits the motorcycle's angle of heel and ground clearance. This applies even to short journeys, and to every season of the year.
topcase OA with Note the maximum permissible payload and the speed limit for riding with topcase fitted, as stated on the label inside the topcase. with tank rucksack OA Note the maximum permissible payload of the tank rucksack and the speed limit for riding with a tank rucksack on the motorcycle.
5 Riding 44 z Risk of overheating Checklist Starting Cooling would be inadequate if the engine were allowed to idle for a lengthy period with the motorcycle at a standstill: overheating would result. In extreme cases, the motorcycle could catch fire. Do not allow the engine to idle unnecessarily. Ride away immediately after starting the engine. Use the following checklist to check important functions, settings and wear limits before you ride off.
Kill switch 1 in run position. Gearbox lubrication is ensured only when the engine is running. Inadequate lubrication can result in damage to the gearbox. Do not allow the motorcycle to roll for a lengthy period of time or push it a long distance with the engine switched off. Switch on the ignition. Pre-ride check is performed. ( 46) with BMW Motorrad ABS OE ABS self-diagnosis is performed. ( 46) Wait until the warning light for the coolant temperature stops flashing.
5 46 The engine starts. Consult the troubleshooting chart below if the engine refuses to start. ( 106) Riding Pre-ride check z Phase 3 All lights and all the segments in the display switch off. The instrument panel goes to its normal operating mode. The instrument cluster runs a test of the instruments and the warning lights and telltale lights and the display when the ignition is switched on. This test is known as the "Pre-Ride-Check".
If an indicator showing an ABS fault appears when ABS self-diagnosis completes: You can continue to ride. Bear in mind that the ABS function is not available. Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer. Running in The first 1000 km While running in the motorcycle, vary the throttle opening and engine-speed range frequently; avoid riding at constant engine rpm for prolonged periods.
5 speed Tyre pressure Redline warning Tyre pressures reduced for off-road riding impair the motorcycle's handling characteristics on surfaced roads and can lead to accidents. Always check that the tyre pressures are correct. Riding 48 Brakes z Redline warning 1 indicates that engine revolutions have reached the rev. counter's red segment 2.The signal remains active until you shift up or reduce engine speed.
Operation in very dusty conditions (desert, steppes, or the like) necessitates the use of air filter elements specially designed for conditions of this nature. Brakes How can stopping distance be minimised? Load distribution shifts dynamically between the front and rear wheels when the motorcycle brakes. The sharper the motorcycle decelerates, the more load is shifted to the front wheel. The higher the wheel load, the more braking force can be transmitted without the wheel locking.
5 Riding 50 z Riding on salted or gritted roads. After work has been carried on the brakes, due to traces of oil or grease. Riding on dirt-covered surfaces or off-road. Wetness and dirt result in poor braking efficiency. Apply the brakes lightly while riding to remove wetness and dirt, or dismount and clean the brakes. Think ahead and brake in good time until full braking efficiency is restored. Parking your motorcycle Side stand Switch off the engine.
Fuel attacks plastics, which become dull or unsightly. Wipe off plastic parts immediately if they come into contact with fuel. Leaded fuel will destroy the catalytic converter. Use only unleaded fuel. Use the ignition key to unlock fuel filler cap 1 and pop the cap open. 5 When refuelling after running on reserve, make sure that you top up the tank to a level above reserve, as otherwise the sensor will not be able to register the new level.
5 Riding 52 z Reserve fuel approx. 4 l Press the fuel tank cap down firmly to close. Remove the key and close the protective cap. Secure the motorcycle for transportation Make sure that all components that might come into contact with straps used to secure the motorcycle are adequately protected against scratching. Use adhesive tape or soft cloths, for example, for this purpose. The motorcycle can topple and fall on its side. Make sure that the motorcycle cannot topple sideways.
5 At the rear, secure the straps to the rear footrests on both sides and tighten the straps. Tighten all the straps uniformly; the motorcycle's suspension should be compressed as tightly as possible front and rear.
Riding 5 54 z
Engineering details Brake system with BMW Motorrad ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system with BMW Motorrad ABS 56 How does ABS work? Engineering details 6 z The amount of braking force that can be transferred to the road depends on factors hat include the coefficient of friction of the road surface. Loose stones, ice and snow or a wet road all have much lower coefficients of friction than a clean, dry asphalt surface. The lower the coefficient of friction, the longer the braking distance.
Within the limits imposed by physics, BMW Motorrad ABS ensures directional stability on any surface. The system is not optimised for special requirements that apply under extreme competitive situations off-road or on the track. Special situations The speeds of the front and rear wheels are compared as one means of detecting a wheel's incipient tendency to lock.
6 Engineering details 58 z momentum take over and even BMW Motorrad ABS is unable to counteract their effects.
Accessories Accessories General instructions . . . . . . . . . . . . . . . . . 60 Power sockets . . . . . . . . . . . . . . . . . . . . . . 60 7 59 Topcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Accessories Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Accessories 60 z General instructions BMW Motorrad recommends the use of parts and accessories for your motorcycle that are approved by BMW for this purpose. Genuine BMW parts and accessories and other products which BMW has approved can be obtained from your authorised BMW Motorrad dealer, together with expert advice on their installation and use. These parts and products have been tested by BMW for safety, function and suitability. BMW accepts product liability for them.
Case 7 with Vario cases OA Push yellow button 4 down and at the same time pull the lid of the case out. Turn key 1 in the case lock to right angles with the forward direction of travel. Press and hold down yellow latch 2 and pull up carry handle 3. Closing cases Turn the lock with the key until it is at right angles to the forward direction of travel. Close the case lid. The lid engages with an audible click.
7 62 tion of travel and remove the key from the lock. Adjusting case volume Remove the cases Accessories Open the case and remove all its contents. Close and engage latching levers 1 on left and right. Close the case. z Disengage latching levers 1 on left and right and open them. Adjust the case to the desired volume by sliding the outer casing of the case all the way in or out. The latching levers cannot be closed unless the outer casing of the case is set to one or other of the two limit stops.
Turn the case toward the motorcycle, pushing the mount on the case all the way onto mushroom head 7. Topcase with topcase OA Opening topcase Fully open latching flap 5, if necessary pulling up red release lever 4. Push latching flap 5 down as far as it will go and hold it in this position. Push red release lever 4 down. The latching flap engages. Close the carry handle. Turn the key parallel with the direction of travel and remove. Hook the case into case carrier 6.
7 Close the topcase Removing topcase Installing topcase Accessories 64 z Close the lid of the topcase and hold it down. Push locking lever 2 fully down. If applicable, lock topcase lock 1. If applicable, unlock topcase lock 1. Push locking lever 2 down. Pull the topcase back and clear of the luggage carrier. Push the topcase with guides 3 forward onto the adapter plate until seated.
7 Push locking lever 2 up, making sure that the lever engages the adapter plate at position 4. The locking lever engages with an audible click. If applicable, lock topcase lock 1.
Accessories 7 66 z
Maintenance Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Toolkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Body panels . . . . . . . . . . . . . . . . . . . . . . . . 98 8 67 Brake system . . . . . . . . . . . . . . . . . . . . . . . 70 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Maintenance 68 z Notes The "Maintenance" chapter describes straightforward procedures for checking and replacing certain wear parts. Special tightening torques are listed as applicable. The tightening torques for the threaded fasteners on your motorcycle are listed in the section entitled "Technical data". You will find information on more extensive maintenance and repair work in the Repair Manual on DVD for your motorcycle, which is available from your authorised BMW Motorrad dealer.
engine to idle for another three minutes. Switch off the engine. 69 Wipe the oil off MIN-MAX part of dipstick 2 with a clean, dry cloth. Seat the oil dipstick on the oil filler neck, but do not engage the threads. Remove the oil dipstick and check the oil level. Engine oil, specified level Between MIN and MAX marks If the oil level is below the MIN mark: Top up the engine oil ( 70).
8 Make sure the ground is level and firm and place the motorcycle on its stand. Wipe the area around the filler neck clean. Maintenance 70 Top up the engine oil Top up the engine oil to the specified level. Checking engine oil level ( 68). Install the oil dipstick. Brake system Check operation of the brakes z Remove oil dipstick 1. Damage to the engine can result if it is operated without enough oil, but the same also applies if the oil level is too high.
cause damage to the brake system. In order to ensure the dependability of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. min 1.0 mm (Friction pad only, without backing plate. The wear indicators (grooves) must be clearly visible.
ility of the brake system, do not permit the brake pads to wear past the minimum permissible thickness. 8 Maintenance 72 z Have the brake pads replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Brake-pad wear limit, rear min 1.0 mm (Friction pad only, without backing plate.
DOT4 brake fluid It is impermissible for the brake fluid level to drop below the MIN mark. (Brakefluid reservoir horizontal) If the brake fluid level drops below the permitted level: Have the defect rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer. 8 A low fluid level in the brake reservoir can allow air to penetrate the brake system. This significantly reduces braking efficiency. Check the brake-fluid level at regular intervals.
Coolant 8 Check the coolant level Maintenance 74 z Make sure the ground is level and firm and place the motorcycle on its stand. Brake fluid level, rear Coolant, specified level DOT4 brake fluid It is impermissible for the brake fluid level to drop below the MIN mark. (Brakefluid reservoir horizontal) If the brake fluid level drops below the permitted level: Have the defect rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Checking clutch-lever play Open cap 1 of the coolant expansion tank and top up the coolant to the specified level. Check the coolant level ( 74). Close the cap of the coolant expansion tank. Installing left side panel ( 100). Pull the clutch lever until resistance is perceptible. Measure clutch-lever play A. Clutch, play at handlebar lever 1.0...2.0 mm Clutch-lever play is out of tolerance: Adjusting clutch-lever play ( 75). Adjusting clutch-lever play 8 75 Push back boot 1. Slacken nut 2.
8 76 Pull boot 1 back over the adjusting screw. Rims and tyres Maintenance Checking rims z Make sure the ground is level and firm and place the motorcycle on its stand. Visually inspect the rims for defects. Have damaged rims checked and, if necessary, replaced by a specialist workshop, preferably an authorised BMW Motorrad dealer. Check the tyre tread depth Your motorcycle's handling and grip can be impaired even before the tyres wear to the minimum tyre tread depth permitted by law.
Make sure the ground is level and firm and place the motorcycle on its stand. Turn the rear wheel until it reaches the position with the lowest amount of chain sag. 35...45 mm (Motorcycle with no weight applied, supported on its centre stand) If measured value is outside permitted tolerance: Adjusting chain sag ( 77). Adjusting chain sag Make sure the ground is level and firm and place the motorcycle on its stand. Use a screwdriver to push the chain up and down and measure difference A.
8 78 Nut on quick-release axle (rear wheel) 100 Nm Maintenance Checking chain wear Make sure the ground is level and firm and place the motorcycle on its stand. Pull the chain back at the rearmost point of the sprocket. The tips of the sprocket teeth must remain inside the chain links. If the chain can be pulled back far enough to expose the tips of the sprocket teeth: Consult a specialist workshop, preferably an authorised BMW Motorrad dealer. Wheels z Tyre recommendation Accelerated wear.
with BMW Motorrad ABS OE 79 Removing front wheel Make sure the ground is level and firm and place the motorcycle on a suitable auxiliary stand. with centre stand OE Make sure the ground is level and firm and place the motorcycle on its centre stand. 8 Remove screw 1 and remove the ABS sensor from its bore. Note whether a washer is installed. Raise front of motorcycle until the front wheel can turn freely. BMW Motorrad recommends the BMW Motorrad front-wheel stand for lifting the motorcycle.
sure that the brake disc passes between the brake pads. 8 Maintenance 80 z Remove spacing bushings 4 and 5 from the wheel hub. Installing front wheel Threaded fasteners not tightened to the specified torque can work loose or their threads can suffer damage. Always have the security of the fasteners checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Slip spacing bushings 5 and 4 onto the wheel hub.
Clamp, front quick-release axle 19 Nm Removing rear wheel 8 Make sure the ground is level and firm and place the motorcycle on its stand. 81 Remove screws 2 and 3 and remove the rear-wheel cover. Remove two screws 1. Insert the ABS sensor into its bore and install screw 1. If present, install the washer. without centre stand OE Remove the auxiliary stand. Make sure the ground is level and firm and place the motorcycle on a suitable auxiliary stand.
Slacken adjusting screws 3 on left and right by turning them counter-clockwise. 8 Maintenance 82 Remove screw 1 and remove the wheel-speed sensor from its holder. z Push the rear wheel as far forward as possible and disengage the chain from sprocket 4. Remove nut 2, counter-holding at the left-hand side if necessary. Remove quick-release axle 5, supporting the rear wheel as you do so.
Install the rear wheel 8 Threaded fasteners not tightened to the specified torque can work loose or their threads can suffer damage. Always have the security of the fasteners checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Lift the rear wheel and work quick-release axle 5 through the swinging arm, the brake caliper and the rear wheel. Make sure that the brake caliper moves on guide 6.
BMW Motorrad frontwheel stand 84 Install the front-wheel stand Maintenance 8 z Insert the wheel-speed sensor into the holder and install screw 1. Adjusting chain sag ( 77). Hold the rear-wheel cover in position and install screws 2 and 3. without centre stand OE Remove the auxiliary stand. Install two screws 1. The BMW Motorrad front wheel stand is not designed to support the motorcycle without the assistance of an auxiliary stand.
bination with front-wheel adapter (83 30 0 402 242). 8 Install rubber buffers 4 in the top positions on left and right. Slacken adjusting screws 1. Push the two adapters 2 apart until the front forks fit between them. Adjust the adapter studs to suit the front suspension. Use locating pins 3 to set the front-wheel stand to the desired height. Centre the front-wheel stand relative to the front wheel and push it against the front axle.
8 86 Make sure the motorcycle is standing firmly. Fuses Maintenance Removing fuse z Risk of fire if an attempt is made to jumper defective fuse. Always replace defective fuses with new fuses of the correct amperage rating. Use the tool from the on-board toolkit to pull the defective fuse up and out of the fuse box. If fuse defects recur frequently have the electric circuits checked by a specialist workshop, preferably an authorised BMW Motorrad dealer. Install the fuse Close the fuse cover.
The types of bulb fitted to your motorcycle are listed in the section entitled "Technical data". Replacing low-beam and high-beam headlight bulb 87 Remove screw 1 and work the instrument panel up out of the holders. Lay the instrument panel aside. Disconnect plug 1, counterholding the bulb under the rubber cap. Maintenance Do not touch the glass of new bulbs with your fingers. Use a clean, dry cloth to hold the bulbs when handling them.
8 Maintenance 88 z Disengage spring clip 3 from the latches and swing it up. Remove bulb 4. Install bulb 4, making sure that tab 5 is correctly positioned. Engage spring clip 3. Connect plug 1. Replace the defective bulb. Bulb for low-beam and high-beam headlight H4 / 12 V / 55 W / 60 W Seat the instrument panel in holders 2. Install rubber cap 2.
Bulb for parking light Install screw 1. Replacing parking-light bulb 89 Maintenance W5W / 12 V / 5 W 8 Pull bulb socket 1 out of the headlight housing. z Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Insert the bulb into the bulb socket. Remove bulb from the socket. Replace the defective bulb.
8 Maintenance 90 z Insert bulb socket 1 into the headlight housing. Remove screw 1. Replacing turn indicator bulbs, front and rear Turn bulb 2 counter-clockwise and remove it from the bulb housing. Replace the defective bulb. Make sure the ground is level and firm and place the motorcycle on its stand. Switch off the ignition. Bulbs for flashing turn indicators, front RY10W / 12 V / 10 W Pull the glass out of the reflector housing at the threadedfastener side.
8 Turn bulb 2 clockwise to install it in the bulb housing. Install screw 1. Replacing rear-light and brake-light bulb Remove two screws 1 and remove the rear-light glass. z If it is not standing firmly, the motorcycle could topple in the course of the operations described below. Always make sure that the motorcycle is stable and firmly supported. Working from the inboard side, insert the glass into the bulb housing and close the housing.
8 92 Replace the defective bulb. Bulb for tail light/brake light Maintenance P25-2 / 12 V / 5 W / 21 W Hold the rear-light glass in position and install two screws 1. Air filter z Press bulb 2 into its socket and turn it clockwise to install. Replacing air-filter element Remove the right side panel ( 98). Remove two screws 1. Pull out connecting flange 2. Disconnect intake air pipe 3 from the air filter housing, remove it from mount 4 and turn it aside.
8 Disconnect plug 5. Insert cleaned or new air filter element 6. Seat the intake air pipe in mount 4. Maintenance 93 z Remove air filter element 6. Connect plug 5. Seat the intake air pipe in guides 7 of the air filter housing.
8 bend the rubber seals of the air filter element out of shape. Maintenance 94 z Do not use the on-board socket to jump-start the engine of the motorcycle. A short-circuit can result if the crocodile clips of the jump leads are accidentally brought into contact with the motorcycle. Use only jump leads fitted with fully insulated crocodile clips at both ends. Install connecting flange 2. Install two screws 1. Install the right side panel ( 99).
Do not use proprietary start-assist sprays or other products to start the engine. Installing seat ( 39). Battery Maintenance instructions Correct upkeep, recharging and storage will prolong the life of the battery and are essential if warranty claims are to be considered.
8 Maintenance 96 z If a battery has discharged to the extent that it is completely flat, it has to be disconnected from the on-board circuits and charged with the charger connected directly to the battery posts. With the battery connected to the motorcycle's on-board electrical system, charge only via the power socket. Comply with the operating instructions of the charger. Charging battery when disconnected Charge the battery using a suitable charger.
Install the battery Checking battery-acid level 8 Check the acid level regularly at intervals of approximately three months. Removing battery ( 96). 97 Specified level, battery acid Install the battery, making sure to connect breather hose 5. Install battery retaining strap 4. Connect positive lead 3 first. Then connect negative lead 2. Push cover 1 into position over the battery positive terminal. Installing centre trim panel ( 98). Setting clock ( 29). Check the acid level at mark 1.
8 Maintenance 98 Body panels Remove the centre trim panel Installing centre trim panel Install screws 1 on left and right. Installing seat ( 39). Remove the right side panel Make sure the ground is level and firm and place the motorcycle on its stand. Remove the seat ( 38). Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 98). Remove oil dipstick 2. z Remove screws 1 on left and right.
Removing left side panel Remove screw 3. Pull the side panel at 4 out of the mount and remove. Install short screw 3. 99 z Install the right side panel Remove screws 1 and 2. Install screws 1 and 2. Installing centre trim panel ( 98). Insert the side panel into mount 4. 8 Maintenance Make sure the ground is level and firm and place the motorcycle on its stand. Remove the centre trim panel ( 98).
Installing left side panel 8 Maintenance 100 z Remove screw 3. Pull the side panel at 4 out of the mount and remove. Slip the side panel behind top section of fairing 5, then seat it in mount 4. Install screw 3. Install screws 1 and 2. Installing centre trim panel ( 98).
Care Care Care products . . . . . . . . . . . . . . . . . . . . . 102 Washing motorcycle . . . . . . . . . . . . . . . 102 9 101 Paint care . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Protective wax coating . . . . . . . . . . . . . 104 Laying up motorcycle . . . . . . . . . . . . . . 104 Restoring motorcycle to use . . . . . . . 104 Care Cleaning easily damaged components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Care 102 z Care products BMW Motorrad recommends that you use the cleaning and care products you can obtain from your authorised BMW Motorrad dealer. The substances in BMW Care Products have been tested in laboratories and in practice; they provide optimised care and protection for the materials used in your vehicle. The use of unsuitable cleaning and care products can damage vehicle components.
Soften stubborn dirt and insects by covering the affected areas with a wet cloth. Chrome Use plenty of water and BMW shampoo to clean chrome, particularly if it has been exposed to road salt. Use chrome polish for additional treatment. Radiator Paint care Clean the radiator regularly to prevent overheating of the engine due to inadequate cooling. For example, use a garden hose with low water pressure.
9 104 BMW Motorrad recommends BMW tar remover for removing specks of tar. Remember to wax the parts treated in this way. Care Protective wax coating z BMW Motorrad recommends applying only BMW car wax or products containing carnauba wax or synthetic wax. It is time to rewax the paintwork when water "puddles" on the surface, instead of forming beads. Laying up motorcycle Clean the motorcycle. Removing battery ( 96).
Technical data Technical data troubleshooting chart . . . . . . . . . . . . . . 106 Threaded fasteners . . . . . . . . . . . . . . . . 107 Riding specifications . . . . . . . . . . . . . . . 117 10 105 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Transmission . . . . . . . . . . . . . . . . . . . . . . 111 Rear-wheel drive . . . . . . . . . .
10 Technical data 106 z troubleshooting chart Engine does not start at all or is difficult to start. Possible cause Rectification Emergency off switch (kill switch) Kill switch in operating position (run). Side stand Retract the side stand ( Gear engaged and clutch not disengaged. Select neutral or pull the clutch lever ( No fuel in tank Refuelling ( Battery flat Charge the battery when connected ( 44). 44). 50). 95).
Threaded fasteners Value Valid 107 Quick-release axle in telescopic forks M16 x 1.5 45 Nm Clamp, front quick-release axle M8 x 20 19 Nm Rear wheel Value Valid Nut on quick-release axle (rear wheel) M16 x 1.
10 108 Mirror arm Clamping piece (mirror) to clamping block Technical data M10 x 1.
Engine design Single-cylinder four-stroke, double overhead camshafts driven by roller chain, 4 valves operated by bucket tappets, balancing shaft, liquid-cooled cylinder and cylinder head, integral coolant pump, 5speed gearbox and dry sump lubrication. Displacement 652 cm3 Cylinder bore 100 mm Piston stroke 83 mm Compression ratio 11.
10 Technical data 110 z Fuel Recommended fuel grade Regular, unleaded 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Engine oil Engine oil, capacity 2.3 l, Total capacity (with filter change) 1.7 l, Oil tank - prefilling 0.
Clutch clutch type Multiplate clutch running in oil bath 10 111 gearbox type Claw-shift 5-speed gearbox, integrated into engine block Gearbox transmission ratios 1.946 2.750 1.750 1.313 1.045 0.
10 Technical data 112 z Rear-wheel drive Type of final drive Chain drive Type of rear suspension Box-section two-arm fork Secondary transmission ratio 2,938 Running gear Type of front suspension Telescopic forks Spring travel, front 170 mm, At wheel with lowered suspension OE 140 mm, At wheel Type of rear suspension Box-section two-arm fork Spring travel, rear 165 mm, At wheel with lowered suspension OE 130 mm, At wheel
Type of front brake hydraulically actuated disc brake with 2-piston floating caliper Brake-pad material, front Sintered metal Type of rear brake hydraulically actuated disc brake with 1-piston floating caliper Brake-pad material, rear Organic material Wheels and tyres Recommended tyre sets You can obtain an up-to-date list of approved tyres from your authorised BMW Motorrad dealer or on the Internet at "www.bmw-motorrad.com".
10 114 Tyre pressure Tyre pressure, front 2.2 bar, Tyre cold Tyre pressure, rear 2.5 bar, one-up, tyre cold 2.9 bar, two-up and with luggage, tyre cold Technical data Electrics z Battery battery type Lead-acid battery battery rated voltage 12 V battery rated capacity 12 Ah Spark plugs Spark plugs, manufacturer and designation NGK DR 8 EB Electrode gap of spark plug 0.6...0.
Current rating of fuse 1 (for engine electronics) 15 A Current rating of fuse 2 (for instrument panel, hazard warning flashers, on-board socket, optional accessories and diagnosis plug) 10 A Current rating of fuse 3 (for horn and headlight flasher) 7.5 A Current rating of fuse 4 (for low-beam headlight) 7.5 A Current rating of fuse 5 (for high-beam headlight) 7.
10 Technical data 116 z Frame Frame type Tubular sectional-steel bridge-type frame with bolt-on rear frame type plate location Main frame, top right VIN location Steering head, right Dimensions Length of motorcycle 2165 mm Height of motorcycle 1390 mm, without rider at DIN unladen weight Width of motorcycle 920 mm, Across mirrors Front-seat height 780 mm, Without rider at unladen weight with lowered suspension OE 750 mm, Without rider at unladen weight seat OA 820 mm, Without rider at u
Unladen weight 193 kg, DIN unladen weight, ready for road, 90 % load of fuel, without optional extras Permissible gross weight 380 kg Maximum payload max 188 kg Riding specifications Top speed with power reduction OA 170 km/h 145 km/h 10 117 Technical data Weights z
Technical data 10 118 z
Service Service BMW Motorrad service . . . . . . . . . . . . 120 BMW Motorrad service quality . . . . . 120 11 119 BMW Motorrad service network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Maintenance work . . . . . . . . . . . . . . . . . 121 Confirmation of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Confirmation of service . . . . . . . . . . . . 127 Service BMW Motorrad mobility services roadside assistance . . . . . . . . . . . . . . . .
11 Service 120 z BMW Motorrad service Advanced technology requires specially adapted methods of maintenance and repair. If maintenance and repair work is performed inexpertly, it could result in consequential damage and thus constitute a safety risk. BMW Motorrad recommends you to have all the associated work on your motorcycle carried out by a specialist workshop, preferably an authorised BMW Motorrad dealer.
"Service Contact Europe" or "Service Contact Africa, America, Asia, Australia, Oceania". BMW Motorrad service network The BMW running-in check has to be performed when the motorcycle has covered between 500 km and 1200 km BMW Motorrad has an extensive after-sales service network in place to look after you and your motorcycle in more than 100 countries. In Germany alone, you have the best possible access to approximately 200 authorised BMW Motorrad dealers.
11 BMW Pre-delivery Check BMW Running-in Check Completed Completed on on Service 122 Confirmation of maintenance work Odometer reading Next service at the latest z on or, if logged beforehand, Odometer reading Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 123 Service BMW Service z
11 Service 124 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature 11 125 Service BMW Service z
11 Service 126 z BMW Service BMW Service BMW Service Completed Completed Completed on on on Odometer reading Odometer reading Odometer reading Next service at the latest Next service at the latest Next service at the latest on or, if logged beforehand, on or, if logged beforehand, on or, if logged beforehand, Odometer reading Odometer reading Odometer reading Stamp, signature Stamp, signature Stamp, signature
Confirmation of service The table is intended as a record of maintenance and repair work, the installation of optional accessories and, if appropriate, special campaign (recall) work.
11 Service 128 z Item Odometer reading Date
B Battery Charging battery when connected, 95 Charging battery when disconnected, 96 Installation, 97 Maintenance instructions, 95 Position on the motorcycle, 11 Removal, 96 BMW Motorrad service, 120 Brake fluid Checking fluid level, front, 72 Checking fluid level, rear, 73 Reservoir, front, 13 Reservoir, rear, 13 Brake pads Checking front, 70 Checking rear, 71 Running in, 47 Brakes Checking operation, 70 Safety instructions, 49 Technical data, 113 Bulbs Notes on replacement, 86 Replacing brake-light bulb,
12 Index 130 z Coolant temperature Warning, 24 D Damping Adjuster, 13 Adjusting, 36 Dimensions, 116 E Electrics Technical data, 114 Emergency off switch (kill switch), 17, 32 Engine Starting, 44 Technical data, 109 Engine oil Checking fill level, 68 Filler neck, 11 Oil dipstick, 11 Technical data, 110 Topping up, 70 Equipment, 6 F Frame Technical data, 116 Front-wheel stand Installing, 84 Fuel Filler neck, 13 Refuelling, 50 Technical data, 110 Warning, 24 Fuses Position on the motorcycle, 14 Replacing,
J Jump starting, 94 K Keys, 28 L Laying up, 104 Lights High-beam headlight, 31 Switch on the parking lights, 28 Switching on low-beam headlight, 31 Switching on the parking lights, 30 Lowered suspension Restrictions, 42 Luggage Instructions for loading and securing objects, 42 M Maintenance Notes, 68 Maintenance intervals, 121 Mirrors Adjusting, 35 Mobility services, 120 Motorcycle Care, 101 Laying up, 104 Parking, 50 Restoring to use, 104 Multifunction display, 15 Overview, 20 Select the readings, 30 O Od
12 Index 132 z Service, 120 Side light Switching on, 30 Spark plugs Technical data, 114 Speedometer, 15 Spring preload Adjuster, 13 Adjusting, 35 Standards, 7 Starting, 44 Control, 17 Steering lock, 29 T Technical data Brakes, 113 Bulbs, 114 Clutch, 111 Dimensions, 116 Electrics, 114 Engine, 109 Engine oil, 110 Frame, 116 Fuel, 110 Rear-wheel drive, 112 Running gear, 112 Spark plugs, 114 Standards, 7 Transmission, 111 Tyres, 113 Weights, 117 Wheels, 113 Telltale lights, 15 Overview, 21 Toolkit Contents
Motorcycle data/dealership details Motorcycle data Dealership details Model Person to contact in Service department Vehicle identification number Ms/Mr Colour code Phone number Date of first registration Registration number Dealership address/phone number (company stamp)
Details described or illustrated in this booklet may differ from the motorcycle's actual specification as purchased, the accessories fitted or the national-market specification. No claims will be entertained as a result of such discrepancies. Dimensions, weights, fuel consumption and performance data are quoted to the customary tolerances. The right to modify designs, equipment and accessories is reserved. Errors and omissions excepted.
Important data for refuelling Fuel Recommended fuel grade Regular, unleaded 91 ROZ/RON 87 AKI Usable fuel capacity approx. 14 l Reserve fuel approx. 4 l Tyre pressure Tyre pressure, front 2.2 bar, Tyre cold Tyre pressure, rear 2.5 bar, one-up, tyre cold 2.9 bar, two-up and with luggage, tyre cold BMW recommends Order No.: 01 41 8 522 231 11.
