Volume 1.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS 1 1 SPECIFICATIONS 3 INCLUDED ACCESSORIES 3 ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.
C G - 2 1 1 C T O R C H B U R N E R 1 Chapter M A C H I N E Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS! Welding safety glasses must be worn at all times in work areas. Long and loose hair must be contained. Appropriate steel toe footwear must be worn. Close fitting/protective leather clothing must be worn. Leather safety gloves should be worn at all times and jewelry must not be worn. Hearing protection should be worn when using this machine.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and use common since when using this tool. Ø DO unplug machine, and shut off gas while changing cutting tips so as not to accidentally turn machine on or cause gas related injuries. Ø DO ensure all tightening points, brackets, wing-nuts, and lever-bolts are tight and stable prior to turning the machine on and/or starting the gas flame.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E 2 Chapter Specifications ELECTRICAL DATA Voltage Power Connection 110V, 60Hz US Standard 3 Prong Type B Plug MECHANICAL DATA Motor Forward or Reverse Motor Reduction Gear Worrwheel Cutting Tip Types Minimum Pipe Cutting Diameter Cutting Depth Cutting Speed Cutting Precision Magnet Type Magnetic Absorption Affinity Cutting and Beveling Surface Roughness SHIPPING DATA Shipping Weight Shipping Package Size Yes DC Conversion in Control Box 70SZ08 6000R
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E Additional accessories for this machine can be found in BLUEROCK ® Tools online shop at www.bluerocktools.com or from your local retailer. Cutting Tip Specifications Type GO2 Acetylene Cutting tip G03 Propane Cutting tip Model Cutting Diameter (mm) Cutting Thickness (mm) Cutting Speed (mm) Oxygen Pressure (Mpa) Acetylene Pressure (Mpa) #00 #0 #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 0.8 1 1.2 1.4 1.6 1.8 2 2.4 2.8 3.2 3.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E 3 Chapter Operations WARNING DO NOT attempt to use this machine unless you are trained in its proper use as well as trained in the proper use of gas cutting equipment. THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the CG-211C is to cut steel pipe using oxy-acetylene or propane gas flame cutting. The machine is designed to cut straight and bevel cuts. The torch holder can be O adjusted ±15 .
C G - 2 1 1 C Ø T O R C H B U R N E R M A C H I N E There are 2 major components located on the machine control panel (see figure below -the white words indicate the control panel components).
C G - 2 1 1 C Ø T O R C H B U R N E R M A C H I N E The machine has a forward/reverse directional toggle switch located on the main control panel. o NOTE: There is also a neutral position for this switch in between the positions. Ø The variable speed switch will increase of decrease the machine speed. 0 symbolizing no movement and 10 symbolizing fast movement. Ø The power control box cord connection point is where the black power cord plugs in from the control box.
C G - 2 1 1 C T O R C H o Ø M A C H I N E Make certain the inside if the torch holder is clean and does not have any burrs. Also make certain any tips you use are free or burrs or defect. It is important the seats are tight. § o B U R N E R See section below on “proper lighting of gas torch” For straight cuts, ensure the torch holder is square (see figure below). Tighten the valve assembly side onto the main machine body to the left of the variable speed switch.
C G - 2 1 1 C Ø T O R C H B U R N E R M A C H I N E Ensure the work surface and machine are free of debris, oil, etc. o NOTE: The machine will deviate from the cut or potentially fall if the material is not clean (bare) and seamless. Ø Carefully place machine at the start of the cut ensuring the wheels gently make contact with the cutting surface. If cutting pipe, it is generally easiest to start at the top of the pipe. Ø Select appropriate size torch tips for the application. Install tip.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E PROPER LIGHTING OF GAS TORCH Ø Ø Before attempting to light the torch tip follow this check list: o Verify the regulator pressure adjustment screws are backed out. o Verify the torch valves are in the closed position. o Position yourself away from the front side of the regulator. o Slowly open the oxygen valve and acetylene valve at the cylinder. o Adjust regulator pressure adjustment screws to the tip pressure.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E 4 Chapter Troubleshooting Note SERVICING SHOULD ONLY BE DONE BY A QUALIFIED TECHNICIAN. DON’T FORGET TO UNPLUG POWER TO UNIT PRIOR TO SERVICE! No 1 Problem No power to the machine Cause 1. Machine is not plugged in or issue with power. 2. The fuse is burned. 3. The wires in the control panel, plug or switch were disconnected or damaged. 4. Power Control Box damaged 1. Variable speed switch defective. Solution 1. Check and repair the circuit. 2.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E 5 Chapter General Maintenance Ø Inspect electrical cords and electrical connections. Ø Keep machine clean and free of debris. o Make sure to frequently clean metal scraps from the roll wheels. Ø Check for misalignment, binding and breakage of all moving parts. If damaged, repair tool before use. Ø When machine is not in use, place on a magnetic protection board in a dry place to avoid rust on wheels and magnetic irregularity.
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E 6 Chapter Electrical Diagram 13
C G - 2 1 1 C T O R C H B U R N E R M A C H I N E Motor Drive System Diagram 14
