BG802DF Installation Instructions
Table Of Contents
- BG802DFE Gas Furnace
- Unit Dimensions
- Parts Arrangement
- Shipping and Packing List
- Safety Information
- General
- Combustion, Dilution & Ventilation Air
- Downflow Installation
- Filters
- Duct System
- Venting
- Gas Piping
- Electrical
- Integrated Control DIP Switch Settings
- On-Board Links and Diagnostic Push Button
- Unit Start-Up
- Other Unit Adjustments
- Heating Sequence of Operation
- Service
- Repair Parts List
- Blower Performance
508145-01B Issue 2108 Page 7 of 36
In addition to providing combustion air, fresh outdoor air
dilutes contaminants in the indoor air. These contaminants
may include bleaches, adhesives, detergents, solvents
and other contaminants which can corrode furnace
components.
The requirements for providing air for combustion and
ventilation depend largely on whether the furnace is
installed in an unconned or a conned space.
Unconned Space
An unconned space is an area such as a basement
or large equipment room with a volume greater than 50
cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of
the combined input rating of all appliances installed in that
space. This space also includes adjacent rooms which are
not separated by a door.
Though an area may appear to be unconned, it might
be necessary to bring in outdoor air for combustion if the
structure does not provide enough air by inltration. If the
furnace is located in a building of tight construction with
weather stripping and caulking around the windows and
doors, follow the procedures in the air from outside section.
Conned Space
A conned space is an area with a volume less than 50
cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of
the combined input rating of all appliances installed in that
space. This denition includes furnace closets or small
equipment rooms.
When the furnace is installed so that supply ducts carry
air circulated by the furnace to areas outside the space
containing the furnace, the return air must be handled by
ducts which are sealed to the furnace casing and which
terminate outside the space containing the furnace. This
is especially important when the furnace is mounted on
a platform in a conned space such as a closet or small
equipment room.
Even a small leak around the base of the unit at the platform
or at the return air duct connection can cause a potentially
dangerous negative pressure condition. Air for combustion
and ventilation can be brought into the conned space
either from inside the building or from outside.
Air from Inside
If the conned space that houses the furnace adjoins a
space categorized as unconned, air can be brought in
by providing two permanent openings between the two
spaces. Each opening must have a minimum free area of 1
square inch (645 mm2) per 1,000 Btu (.29 kW) per hour of
total input rating of all gas red equipment in the conned
space. Each opening must be at least 100 square inches
(64516 mm2). One opening shall be within 12 inches (305
mm) of the top of the enclosure and one opening within 12
inches (305 mm) of the bottom. See Figure 3.
Figure 3. Equipment in Conned Space - All Air From
Inside
NOTE: Each opening shall have a free area of at least one square
inch per 1,000 Btu (645 mm² per .29 kW) per hour of the total
input rating of all equipment in the enclosure, but not less than 100
square inches (64546 mm²).
Air from Outside
If air from outside is brought in for combustion and
ventilation, the conned space must have two permanent
openings. One opening shall be within 12 inches (305
mm) of the top of the enclosure and one opening within
12 inches (305 mm) of the bottom. These openings must
communicate directly or by ducts with the outdoors or
spaces (crawl or attic) that freely communicate with the
outdoors or indirectly through vertical ducts. Each opening
shall have a minimum free area of 1 square inch (645 mm2)
per 4,000 Btu (1.17 kW) per hour of total input rating of all
equipment in the enclosure. See Figure 4 and Figure 5.
When communicating with the outdoors through horizontal
ducts, each opening shall have a minimum free area of 1
square inch (645 mm2) per 2,000 Btu (.56 kW) per total
input rating of all equipment in the enclosure. See Figure 6.
When ducts are used, they shall be of the same cross
sectional area as the free area of the openings to which
they connect. The minimum dimension of rectangular
air ducts shall be no less than 3 inches (75 mm). In
calculating free area, the blocking eect of louvers, grilles,
or screens must be considered. If the design and free area
of protective covering is not known for calculating the size
opening required, it may be assumed that wood louvers
will have 20 to 25 percent free area and metal louvers and
grilles will have 60 to 75 percent free area. Louvers and
grilles must be xed in the open position or interlocked
with the equipment so that they are opened automatically
during equipment operation.