User Guide

BLUEFIN ZLTLKIT ZOOMLOCK PRESS TOOL KIT
GENERAL INFORMATION
Press tool kit for Zoomlock refrigerant and HVAC Fittings.
Includes: 1/4" 5/16" 3/8" 1/2” 5/8” 3/4” 7/8” forged Jaws.
Compact design with 360°jaw rotation.
SPECIFICATIONS
TOOLING
Sturdy tool body and flexible telescopic handles give users a fresh using
experience.
Model
ZLTLKIT
Net Weight
8.2 lbs
Gross Weight
14.5lbs
Capacity
Zoomlock fittings
JAWS
INSTRUCTION
1. CUTTING THE TUBE
Cut the tube square using a displacement-type cutter or fine toothed
saw.
Note: Cut tubing a minimum of four inches away from the contact area of the vise to prevent
possible damage to the tubing in the press area.
Avoid cutting through grooves, manufacturer’s stamps, or
engravings on the tube surface.
2. DEBURRING THE TUBE
Deburr inside and outside of the tube to the proper insertion depths.
The tube ends must be thoroughly deburred after cutting. Damage to or twisting of the sealing
element during installation is prevented by deburring.
Use a wire brush, Scotchbrite pad, sand cloth, or sandpaper to
remove loose dirt and rust particles from the pressing area.
Damage resulting from the wrong deburring tool
Connections may leak if they are damaged by improper
deburring.
Failure to deburr tubing will reduce the service life of the
system and can cause premature leaks.
3. PRESSING THE FITTING
Identify an unpressed connection during
pressure testing when water or air flows
past the sealing element.
Use the press tool to make a permanent
connection.
Connections are fast, flameless and
guaranteed.
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No need for brazing, safety equipment, fire spotters or hot work permits.
Users can enjoy an estimated 40-50% reduction in labor, making it a highly
cost effective and efficient option. The system is secure and leak-proof,
and is quicker than brazed joints.
3/8" Jaws 5/16" Jaws 1/4" Jaws
1/2" Jaws 3/4" Jaws5/8" Jaws 7/8" Jaws
4. GAUGING
O-Ring
Flange