Operator & Parts Manual Hydraulic Lifts MANUAL NO. 8277 REV.
INDEX Specifications......................................... 4 Illustrations ............................................. 5 Safety ..................................................... 6 Instructions ............................................. 7 Trouble shooting .................................... 8 Maintenance ........................................... 9 3 Ton Jack Model 4351 (Parts) .............. 10-11 5 Ton Jack Model 4451 (Parts) .............. 12-13 Assembly Instructions for Knockdown Lift .....
SPECIFICATIONS Capacity Net Weight (lbs) Shipping Weight (lbs) Width (inches) Overall reach (inches) Length (inches) KD1200 1200 lbs. 250 lbs. 294 lbs. 40.5" 99.5" 74.5" KD1500 1500 lbs. 240 lbs. 279 lbs. 40.5" 91.5" 70.5" Tip Tow II 1000 lbs. outter hook 1500 lbs. inner hook 307 lbs. 307 lbs. 52" 100.5" outter hook 89.5 inner hook 82.5" Tip Tow 3000 3000 lbs. 365 lbs. 365 lbs. 52.5" 100" 75.75" Tip Tow I0 1500 lbs. outter hook 2000 lbs. inner hook 530 lbs. 530 lbs.
ILLUSTRATIONS Leg Latch Serial Number Serial Number Knock-Down Lift Hydraulic Jack Kaydee Kaddy Towable Lifts Serial Number 5
SAFETY WARNING DO NOT forget to position leg latches on cross-axle. Leg latches MUST be in DOWN position and IN THE HOLE at rear of leg. These leg latches prevent the legs from being withdrawn when moving lift. (On Knock-Down Lifts only). NEVER use lift on anything other than a firm level surface. DO NOT use the jack handle to move the lift when handle is in pump socket. Doing so will break the pump plunger. NEVER push the boom up by hand.
INSTRUCTIONS TOWING: 3 & 5 TON JACKS: 1. Release jack to lower boom to the lowest point. 2. Place chain hook into hookup point at center of base of the lift. 3. Take up slack in chain by placing lock chain into the rear grab hook on boom. 4. Pump the jack up until chain is tight. These jacks are manufactured exclusively for the use on BlueBird hydraulic lifts. The finest available, it incorporates two unique features: An internal safety bypass valve and a slow release valve.
TROUBLE SHOOTING The unique design of the BlueBird hydraulic jacks eliminates nearly all the problems normally associated with hydraulic jacks. There are very few areas that will render your jack inoperative. Here are the most common and their remedies: (refer to parts list for part identification). Symptom Cause Remedy Spongy action when lifting load Air under ram Bleed air from jack. Will not pump up Air lock Bleed air from jack.
MAINTENANCE Hydraulic Jack: Reseating the Large Ball Check: Proper maintenance and handling of your hydraulic jack will insure many years of service. Here are a few tips in the care and maintenance of your jack. 1. Remove jack from lift, lay jack on bench with release valve handle in the up position. 2. Remove housing assembly (part # 4330). Use caution when removing housing assembly so as not to lose spring (part # 4359) located just beneath housing, remove spring. 3.
PARTS - 3 TON JACK - MODEL 4351 25 1 2 25 26 27 4 3 9 30 31 10 32 29 33 36 34 5 6 7 8 35 11 13 12 28 17 14 1516 18 19 20 22 10 21 23 24
PARTS - 3 TON JACK - MODEL 4351 ITEM PART NO. QTY DESCRIPTION 1 ......... 4318 ............. 1 ........ “O” RING, 1 7/16” O.D. 2 ......... 4319 ............. 1 ........ TOP CAP, 3T JACK 3 ......... 4320 ............. 1 ........ CYLINDER, 3T JACK 4 ......... 4322 ............. 1 ........ PLUNGER, 3T JACK 5 ......... 4323 ............. 1 ........ RING STOP 6 ......... 4324 ............. 1 ........ RING, CUP SUPPORT 7 ......... 4325 ............. 1 ........ SPACER, PLUNGER CUP 8 ......... 4326 .............
PARTS - 5 TON JACK - MODEL 4451 25 1 25 26 2 27 4 3 9 30 31 10 32 29 33 36 34 5 35 11 6 7 8 13 12 28 17 14 16 15 18 20 19 22 23 12 21 24
PARTS - 5 TON JACK - MODEL 4451 ITEM PART NO. QTY DESCRIPTION 1 ......... 4418 ............. 1 ........ “O” RING, 1 3/4” O.D. 2 ......... 4419 ............. 1 ........ TOP CAP, 5T JACK 3 ......... 4420 ............. 1 ........ CYLINDER, 5T JACK 4 ......... 4422 ............. 1 ........ PLUNGER, 5T JACK 5 ......... 4423 ............. 1 ........ RING STOP 6 ......... 4424 ............. 1 ........ RING, CUP SUPPORT 7 ......... 4425 ............. 1 ........ SPACER, PLUNGER CUP 8 ......... 4426 .............
ASSEMBLY INSTRUCTIONS KNOCKDOWN LIFT 14
ASSEMBLY INSTRUCTIONS • Place cross-axle (A) on level surface. • Insert legs (B) completely, so that latches snap into holes in the legs. This is important as the latches keep the legs from pulling out when the lift is moved. • Insert upright column post (C) into socket in cross-axle with flanges facing forward. • Insert jack handle (F) into handle retainer. • Hold front end of boom (D) at a high angle and slide boom hook into the pin on the column post from bottom side.
PARTS - KAYDEE 1200 & 1500 KNOCKDOWN LIFT OPTIONAL COLUMN POST TO COVERT TO SHORT LIFT 15 13 9 5 3 8 7 10 12 6 11 14 4 1 2 16
PARTS - KAYDEE 1200 & 1500 KNOCKDOWN LIFT THESE PARTS ARE INTERCHANGEABLE ITEM PART NO. 1 ......... ........... ........... 2 ......... 3 ......... 4 ......... 5 ......... 6 ......... 7 ......... 8 ......... 9 ......... 10 ....... 11 ....... 12 ....... 13 ....... 14 ....... ........... QTY 0136 ............. 2 ........ 0732 ........................ 0729 ........................ 1110......................... 4005 ............. 1 ........ 4018 ............. 2 ........ 4035 ............. 1 ........ 4040 ....
PARTS - TIP-TOW II, TIP-TOW 3000, TIP-TOW 10 10 8 9 16 6 11 5 12 15 1 5 14 7 2 13 3 4 TIP-TOW 3000 18 TIP-TOW 10
PARTS - TIP-TOW II, TIP-TOW 3000, TIP-TOW 10 ITEM PART NO.
INSTRUCTIONS KAYDEE KADDY ASSEMBLY 1. Attach handle Part # 2718 to Kaddy frame using: 5/16-18NC x 1 1/2” long hex head cap screws, washers and lock nuts. Place washer on cap screw, insert screw into handle and through frame bracket, add flat washer and hex lock nut and tighten. (See Figure 1.) 3. Attach rear wheel, Part # 5053, to Kaddy frame using: 5/8-16 x 4” long hex head cap screws, washers and jam nuts. Insert hex head cap screw into wheel. Screw on hex jam nut until finger tight.
INSTRUCTIONS KAYDEE KADDY ASSEMBLY 5. Attach tow handle, Part # 2719, to Kaddy frame using: 5/16-18NC x 1 3/4” long hex head cap screw, washers and lock nut. (See Figure 5.) FIGURE 5 STORING LIFT It is easier to load if you put the pieces in the Kaddy in the following order: CROSS AXLE 1. Start with the cross-axle. Be sure the boot for the column post is put to the rear of the Kaddy. 2. Put the two legs in the rear sockets. 3. Put the boom in the socket on the right side. 4.
PARTS 5 10 7 8 9 6 2 1 3 4 22
PARTS ITEM PART NO. QTY 1 ......... 2701 ............. 1 ........ 2 ......... 5053 ............. 2 ........ 3 ......... 5054 ............. 2 ........ 4 ......... 2737 ............. 2 ........ 5 ......... 2718 ............. 1 ........ 6 ......... 2723 ............. 1 ........ ............................................. 7 ......... 2738 ............. 1 ........ 8 ......... 5009 ............. 2 ........ 9 ......... 2719 ............. 1 ........ 10 ....... 2734 ............. 1 ........ ........... 0732 ...
P.O.