INSTALLATION AND OPERATION MANUAL GAS SALAMANDER G91 G91B For use in GB & IE 234060-3
MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: E.Mail: Main Office: Service: Spares: Customer Service: www.moffat.com.au vsales@moffat.com.au (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.
Contents G91 GAS SALAMANDER (Branding Plate Optional) G91B GAS SALAMANDER (With Branding Plate) Introduction .............................................................................................. 2 Specifications ............................................................................................ 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Dimensions ..........................................................................................
Introduction We are confident that you will be delighted with your Blue Seal Gas Salamander, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal Gas Salamander, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification G91 G91B Gas Salamander. Gas Salamander. General A commercial heavy duty, wall mounted gas fired infra-red grilling Salamander for a wide range of foods. Blue Seal Salamanders feature independently controlled heat zones for left and right side of the cooking area. Two high speed infrared surface combustion burners in the ceiling of the cavity are independently operated with the left and right hand side controls of the appliance.
Specifications Gas Supply Requirements Heat Input (Gross) Gas Rate Natural (G20) Propane (G31) Nominal 8.8 kW 8.8 kW Reduced 3.6 kW 2.6 kW 3 Nominal 0.84 m /hr 0.63 kg/hr Reduced 0.34 m3/hr 0.19 kg/hr 20 mbar 37 mbar Supply Pressure Burner Operating Pressure 10 mbar (*) 26 mbar (*) 1 Gas Connection /2” BSP Male Gas Regulator Cap Screw NOTE: * The burner operating pressure is to be measured at the manifold test point with both burners operating at full setting.
Dimensions Dimensions: Front Side Plan Internal Dimensions Width 685 mm. Height 230 mm (at front). Depth 330 mm. Cooking Area Rack 610 mm x 310 mm. Branding Plate 610 mm x 310 mm. Weight (Nett) 41 kg (without Branding Plate or Racking System).
Installation Installation Requirements NOTE: It is most important that this salamander is installed correctly and that operation is correct before use. Installation shall comply with local gas, health and safety requirements. Blue Seal Salamanders are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
Installation 7. Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person. The unit should be mounted under an extraction hood in compliance with all local regulations. 8.
Installation Wall Mounting (to Non-Combustible Wall Only) 1. Fix the wall mounting bracket to the wall with six screws, in such a position that the top of the bracket is level and at least 945 mm (38”) above any surface beneath the unit. This will ensure that the bottom of the Salamander is at least 600 mm (24”) above any surface. 2. Fit the two black plastic spacers to the top rear corners of the unit. Leave them unscrewed by approximately 5 mm. 3.
Installation Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON. 1. 2. Blue Seal Salamanders do not require an electrical connection, as they function totally on the gas supply only. It is essential that the gas supply is correct for the Salamander being installed and that adequate supply pressure and volume are available. The following checks should be made before installation:a.
Installation 7. Check that the gas operating pressure is as shown in ‘Specifications’ section. NOTE: The operating pressure to be measured at the manifold test point and with both burners operating at the ‘High Flame’ setting. 8. 9. 10. 11. Verify the operating pressure remains correct. Check the gas supply pressure is as shown in the ‘Specifications’ section, ‘Gas Supply Requirements’ table. Light the Main Burners. Refer to the ‘Operation’ section, ‘Lighting the Main Burners’.
Operation Operation Guide C AUTIO N : This appliance is for professional use and is only to be used by qualified people. Only authorised service persons should carry out installation, servicing or gas conversion operations. Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. 1. 2. by the Blue Seal Salamanders have been designed to provide simplicity of operation and 100% safety protection.
Operation Lighting the Main Burners 1. 2. 3. 4. 5. 6. 7. Check that the gas supply is turned 'On'. Depress the gas control knob and rotate anti-clockwise to the 'HIGH' position. Manually light the Main Burner, holding the Gas Control Knob depressed for approx. 10 -15 seconds, then release. If the Main Burner does not light, repeat Items 1 to 3 above. Once lit the main burner will be burning at full rate. For a lower heat, push in the Gas Control Knob and turn it fully anti-clockwise to the 'LOW' position.
Cleaning and Maintenance C AUTIO N : Always turn off the gas supply at the main gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. General To achieve the best results, cleaning must be thorough, and all controls and mechanical parts checked and adjusted periodically by a competent serviceman. If any small faults occur, have them attended to promptly. Don't wait until they cause a complete breakdown.
Cleaning and Maintenance Periodic Maintenance NOTE: All maintenance operations should only be carried out by a qualified service person. To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person. If any small faults occur, have them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that the appliance is serviced every 6 months.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Gas Conversion and Specifications Conversion Procedure C AUTIO N : Ensure that the Unit is isolated from the gas supply before commencing servicing NOTE: These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. For all the following conversion instructions, the side panels have to be removed (Remove the two screws at the bottom of each side panel).
Gas Conversion Gas Regulator NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. NOTE, Pin rotated for Natural Gas NOTE, Pin rotated for LPG Fig 12 1. 2. 3. 4. Ensure that the gas supply is turned ‘OFF’ at the mains. Unscrew the hexagonal cap (23 mm A/F) from the regulator. Un-clip the plastic pin from the cap, rotate the pin and re-fit it back into the cap the correct way for the gas type to be used.
Gas Conversion Commissioning Before leaving the converted installation; 1. Check all gas connections for leakages using soapy water or other gas detecting equipment. WARNING: DO 2. NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES . Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual. Light the Main Burners. Check the Low Fire burner operation. Check the High Fire burner operation. Ensure all controls operate correctly.
Replacements Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).