INSTALLATION AND OPERATION MANUAL GAS TARGET TOP RANGE/ CONVECTION OVEN G576 232427-8
MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E.Mail: Main Office: Service: Spares: Customer Service: vsales@moffat.com.au (tel): +61 (03) 9518 3888 (fax): +61 (03 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.com (tel): 800 551 8795 (Toll Free) (tel): 800 263 1455 (Toll Free) NEW ZEALAND Moffat Limited Web: E.
Contents Blue Seal Gas Target Top Range Convection Oven G576 Gas Target Top Range Convection Oven. Introduction .............................................................................................. 2 Specification .............................................................................................. 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Dimensions .........................................................
Introduction We are confident that you will be delighted with your BLUE SEAL Target Top Range Convection Oven and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification G576 Gas Target Top Range Convection Oven . General A commercial heavy duty, general purpose fully modular, gas fired Target Top Range Convection Oven, having a high output, two stage double-ring iron cast burner offering accurate temperature control and infinitely variable heat with the heat radiating out from the centre of the Target Top. The Main Burner is located underneath removable cast target top plates.
Dimensions G576 Electrical Connection Point. Gas Connection Point.
Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, electrical and health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Installation Clearances Left / Right hand side Rear Combustible Surface 50 mm 50 mm Non Combustible Surface 0 mm 0 mm NOTE: Only non-combustible materials can be used in close proximity to this appliance. Assembly NOTE: • All Models are delivered completely assembled. No further assembly is required. Refer to the information below for assembly instructions. • This appliance is fitted with adjustable feet to enable the appliance to be positioned securely and level.
Operation Operation Guide C AUTIO N : • This appliance is for professional use and is only to be used by qualified people. • Only Qualified service persons should be used to carry out installation, servicing or gas conversion operations. • Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. 1. 2. by the Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection.
Installation 3. 4. 5. 6. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs so that the appliance is level and at the correct height. Connect the gas supply to the appliance. A suitable joining compound which resists the breakdown action of LPG must be used on every gas line connection, unless compression fittings are used. Check gas operating pressure is as shown in the 'Specifications' section.
Operation Lighting the Pilot Burner (Target Top) 1. Remove centre casting with the casting removal tool. 2. Depress the control knob and rotate anti-clockwise to the ‘PILOT’ position. 3. With the control knob depressed, manually light the pilot burner located in front of the main burner. 4. Hold in the control knob for approximately 10 to 15 seconds, then release. 5. The pilot burner should remain alight. If not repeat Items 2 to 4 above until the pilot burner lights.
Operation Oven Pilot Ignition This oven is fitted with a pilot as a standard option and flame failure protection, which is incorporated by way of a thermo-electric system for the main burner. Flame failure protection will shut off the gas supply to the burner in the event that the pilot burner goes out, so that un-burnt gas is not expelled. This is an important safety feature which is slowly becoming law throughout the world. ! IMPORTANT 1. 2. 3. 4. 5. 6.
Operation Oven ‘Shut-Down’ 1. 2. 3. To ‘Shut Down’ the oven, turn the oven thermostat to the ‘0’ position, the oven main burners will go out. Turn the gas control valve to the 'OFF' position and this will extinguish the pilot burner. (To relight the pilot burner, refer to ‘Oven Pilot Ignition’ above). Turn ‘OFF’ the electrical power at the mains supply, the (white) power indicator light will extinguish.
Cleaning and Maintenance C AUTIO N : Always turn 'Off' the gas and electrical supply at the mains supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. General Clean the Target Top / Range regularly. A clean appliance looks better, will last longer and will perform better. Carbonised grease on the cooking surface will hinder the transfer of heat from the cooking surface to the food.
Cleaning and Maintenance c. DO NOT use water on the castings while they are still hot as cracking may occur. Should it be necessary to clean the castings, allow the castings to cool and then remove for cleaning. Clean using a soft cloth moistened with a mild detergent and hot water solution and a scrubbing brush. Dry thoroughly with a dry cloth. d. Remove the drip tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your appliance. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
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Gas Conversion and Specifications Conversion Procedure C AUTIO N : Ensure that the Unit is isolated from the gas supply before commencing servicing. NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. • For all relevant gas specifications refer to the table at the end of this section. Main Burner 1. 2. 3. 4. 5. 6. 7. Remove the control knob from the front control panel.
Gas Conversion and Specifications Target Top - Pilot Burner 1. 2. 3. 4. 5. 6. To remove the pilot burner, disconnect the gas supply tube from the base of the pilot burner. Remove the bolt securing the retaining plate holding the pilot burner and thermo couple to the mounting bracket. Remove the retaining plate. The pilot burner can now be removed from the mounting bracket. Unscrew the base nut from the pilot burner and withdraw injector and spring from inside the pilot burner.
Gas Conversion and Specifications Pilot Burner Inspection Covers Oven 1. 2. 3. 4. 5. 6. 7. 8. 9. 1. 2. 3. 4. 5. 6. 7. Main Injector With the gas supply turned off at the main supply, unscrew and remove the 6 screws securing the lower lintel to the front of the oven. Remove the lintel from the oven. Open the oven door and remove the cast sole plate from inside the oven. (Refer to Fig 15). Remove the screw securing the oven burner to the floor of the oven. (Refer to Fig 16).
Gas Conversion and Specifications Gas Regulator - NAT Gas / LPG / Butane Only. NOTE, Pin rotated for Natural Gas NOTE, Pin rotated for LPG NOTE: The regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. 1. 2. 3. 4. Ensure that the gas supply is turned 'Off' at the mains. Unscrew the hexagonal cap (23 mm A/F) from the regulator.
Gas Conversion and Specifications Gas Type Identification Label On completion of the gas conversion, replace gas type identification label, located:- At the rear of the unit, above the gas connection. - Beside the Rating Plate. Commissioning Before leaving the converted installation; 1. Check all gas connections for leakages using soapy water or other gas detecting equipment. WARNING: DO NOT USE A NAKED FLAME 2. TO CHECK FOR GAS LEAKAGES.
Gas Conversion and Specifications Gas Specifications Natural Gas LP Gas Butane Town Gas Main Burner Injector (Inner Ring) Ø 1.70 mm Ø 1.10 mm Ø 1.00 mm Ø 4.20 mm Main Burner Injector (Outer Ring) Ø 2.60 mm Ø 1.55 mm Ø 1.45 mm Ø 6.30 mm Pilot Injector 0.35 0.25 0.70 Burner Aeration Screw X (Inner) 25 mm 25 mm 20 mm Burner Aeration Screw Y (Outer) 28 mm 28 mm 22 mm Oven Main Burner Ø 2.60 mm Pilot Injector 0.35 0.23 0.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
Replacement Parts List Oven (contd) 019479K 010866 228116 010909 026160 228704 227963 228922 228938 230268 748001 044018 232350 Motor Kit. Cooling Disc. Fan 200 x 40 mm. Motor Capacitor 4µf. Terminal Block - Mains. Door Spring Kit. Indicator Neon Amber. Indicator Neon White. Door Microswitch. Pilot Viewing Hole Lid. Taptite Screw M5 x 16. Nut M5 Glenloch Locknut. Oven Baffle. General 227012 227013 014997 227892 227893 227896 227850 229674 023068 Centre Casting. Half Plate Casting. Casting Removal Tool.
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