INSTALLATION AND OPERATION MANUAL GAS RANGE STATIC OVEN G504 G528 For use in GB, IE & DK 230103-15
MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: E.Mail: Main Office: Service: Spares: Customer Service: www.moffat.com.au vsales@moffat.com.au (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3838 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.
Contents Blue Seal Gas Range Static Oven G504 G528 Gas Range Static Oven Gas Range Double Static Oven - 600mm. - 1200mm. Introduction .............................................................................................. 2 Specification .............................................................................................. 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Dimensions .................................................................
Introduction We are confident that you will be delighted with your BLUE SEAL GAS STATIC OVEN RANGE and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do. Firstly: Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification G504D [1] Gas Static Oven + 4 Open Burners. G504C [1] Gas Static Oven + 2 Open Burners + 300mm Griddle. G504B Gas Static Oven + 600mm Griddle. G528D [1] Double Gas Static Oven + 8 Open Burners. G528C [1] Double Gas Static Oven + 6 Open Burners + 300mm Griddle. G528B [1] Double Gas Static Oven + 4 Open Burners + 600mm Griddle. G528A [1] Double Gas Static Oven + 2 Open Burners + 900mm Griddle.
Specifications Gas Supply Requirements - Australia Natural Gas LP Gas (Propane) - each Open Burner 28 MJ/hr 28 MJ/hr - each 300 mm Griddle Section 21 MJ/hr 21 MJ/hr - Oven 24 MJ/hr 24 MJ/hr 1.13 - 3.40 kPa 2.75 - 4.50 kPa 0.95 kPa (*) 2.6 kPa (*) Input Rate (N.H.G.C.) Supply Pressure Burner Operating Pressure (*) 3 Gas Connection /4” B.S.P.
Specifications - All Other Markets Natural Gas Town Gas (**) 28 MJ/hr 28 MJ/hr - each 300mm Griddle Section 21 MJ/hr 21 MJ/hr - Oven 24 MJ/hr 24 MJ/hr 1.13 - 3.40 kPa 0.75 - 1.50 kPa 0.95 kPa 0.63 kPa Input Rate (N.H.G.C.) - each Open Burner Supply Pressure Burner Operating Pressure (*) See ‘Gas Connection’ information overleaf. Gas Connection LP Gas (Propane) Butane 28 MJ/hr 28 MJ/hr - each 300mm Griddle Section 21 MJ/hr 21 MJ/hr - Oven 24 MJ/hr 24 MJ/hr 2.75 - 4.50 kPa 2.
Dimensions G504 G504D G504C 6 G504B
Dimensions G528 G528D G528C G528B G528A 7
Installation Installation Requirements NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements. This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Installation Clearances NOTE: Only non-combustible materials can be used in close proximity to this appliance. Combustible Surface Non Combustible Surface Left / Right hand side 250mm (*) 0mm Rear 100mm 0mm * Side clearances can be 50mm when adjacent surface is at least 100mm below cooking surface. Assembly Caution This appliance is for professional use and is only to be used by qualified persons.
Installation NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as shown in ‘Gas Conversion Section’ in this manual. Ensure regulator is converted to correct gas type that appliance will operate on. Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it is NOT to be adjusted. Regulator connections are 3/4" BSP female. Connection to the appliance is 3/4" BSP male.
Operation Operation Guide Caution This appliance is for professional use and is only to be used by qualified persons. Only authorised service persons are to carry out installation, servicing or gas conversion operations. Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. 1. 2. by the Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection.
Operation Open Burners ('F' - Flame Failure Option) Lighting the Open Burners Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position. b. Hold gas control knob depressed and manually light main burner. c.
Operation Griddle Lighting the Griddle a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items 1 to 2 until pilot is lit. c. Release gas control knob approximately 10-20 seconds after lighting pilot. d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position. f.
Operation Oven Pilot Ignition ! IMPORTANT 1. 2. 3. 4. 5. DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s). NEVER block or cover the openings on each side of the sole plate(s). Open oven door. Depress thermostat control knob and rotate anti-clockwise to ‘PILOT’ position. With gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items 1 to 2 until pilot is lit.
Cleaning and Maintenance Before Commencing Cleaning Caution Always turn off the gas / electrical supply before cleaning the appliance. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. NOTE: Allow appliance to cool before commencing cleaning. DO NOT use abrasive or strong caustic detergents as they could corrode or damage the Cooktop. Ensure that any detergent or cleaning material has been completely removed after each cleaning.
Cleaning and Maintenance Open Burner Cleaning Griddle Plate Cleaning 1. Remove pot stands, burner caps, burner bowls and pot stand supports from top of cooktop. Wash with hot soapy water, using a soft bristled brush. Dry thoroughly with a dry cloth. Any baked-on deposits can be scraped off using a scraper tool. It is recommended that a flat blade scraper is used to clean the griddle surface, these are not supplied with griddle but may be purchased separately.
Cleaning and Maintenance Oven Interior Cleaning 1. Do not use wire brushes, steel wool or other abrasive materials to clean oven interior. 2. Clean oven regularly with a good quality domestic oven cleaner. 3. Weekly - Remove and clean any built up of grease etc. from oven racks and bottom spill cover. 4. Dry oven thoroughly with a dry cloth and polish with a soft dry cloth. Stainless Steel Surfaces 1. Clean stainless steel surfaces with hot soapy water and a soft bristled brush. 2.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during operation of your equipment. This fault finding guide is intended to help you accurately diagnose and correct problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Gas Conversion and Specifications Conversion Procedure Caution Ensure that the Appliance is isolated from the gas supply before commencing servicing. NOTE: These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be adjusted in accordance with the re-commissioning this appliance.
Gas Conversion and Specifications Piezo Igniter Griddle 1. Pilot Supply Tube Carry out the following: Remove griddle plate section and heat shield. Remove main burner. Disconnect piezo igniter from bracket. (For access purposes). mounting Disconnect pilot supply tube from pilot burner to access pilot injector. Pilot Burner Main Burner Injector Burner Adjustment Screw 2.
Gas Conversion and Specifications 3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at rear of this section. 4. Refit the following: Re-connect pilot supply tube to pilot burner. Refit main burner and sole plate(s). Refit lower lintel. 5. To replace the low fire screw in the static oven gas valve: Remove the oven control panel.
Gas Conversion and Specifications Gas Type Identification Label On completion of gas conversion, replace gas type identification label located at:- Rear of appliance, above gas connection. - Beside the rating plate. Commissioning Before leaving the installation; 1. Check all gas connections for leakage using soapy water or other gas detecting equipment. Warning DO NOT USE A NAKED FLAME 2. 3. TO CHECK FOR GAS LEAKAGES.
Gas Conversion and Specifications Gas Specifications - Australia: Open Burners Griddle Oven Main Burner Injectors Pilot Burner ('PF' Option Only) Main Burner Pilot Burner Main Burner Pilot Burner Low Fire Burner Aeration Setting Supply Pressure Burner Operating Pressure (*) Natural Gas LP Gas (Propane) Ø 2.45mm 0.30 Ø 2.10mm 0.35 Ø 2.40mm 0.35 0.90mm Fully Open 1.13 - 3.40 kPa 0.95 kPa Ø 1.50mm 0.20 Ø 1.30mm 0.23 Ø 1.40mm 0.23 0.55mm 10mm 2.75 - 4.50 kPa 2.
Gas Conversion and Specifications - All Other Markets: Open Burner Main Burner Injectors Pilot Burner ('PF' Models only) Main Burner Griddle Oven Pilot Burner Natural Gas Town Gas (**) Ø 2.45mm Ø 4.50mm 0.30 0.60 Ø 2.10mm Ø 3.40mm 0.35 0.60 Burner Aeration Setting Fully open Fully open Main Burner Pilot Burner Low Fire Ø 2.40mm 0.35 Ø 0.90mm Ø 4.50mm 0.60 Ø 1.60mm Burner Aeration Setting Supply Pressure Burner Operating Pressure (*) Fully open Fully open 1.13 - 3.40 kPa 0.75 - 1.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual). When ordering replacement parts, please quote part number and description as listed below.
Replacement Parts List Oven 022446 018691K 018682 018743 018744 019407 Oven Burner. Oven Pilot Burner Kit. Oven Thermocouple Thermocouple Spacer. Electrode. HT Cable. 032240 032140 032130 032450 Oven Oven Oven Oven 026488 019217 018067 Pilot Injector Pilot Injector Pilot Injector 228705 Pintossi Gas Control Kit. 230118 228963 232313 Low Fire Screw Low Fire Screw Low Fire Screw 227508 230363 Piezo Ignitor. Knob Oven - (130 - 270°C). Burner Burner Burner Burner (1500mm).
