INSTALLATION AND OPERATION MANUAL GAS RANGE STATIC OVEN G505 G506 G508 232429-3
MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph: (03) 389 1007 Fax: (03) 389 1276 WORLD-WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67, Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph: (121) 327 5575 Fax: (121) 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston-Salem North Carolina 27115 Ph: (336) 661 0257 Fax: (336) 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free:800 263 1455 Ph: (416) 631 0601 Fax: (416) 631 0315 i
Contents List Blue Seal Gas Static Oven Range G505 G506 G508 Gas Range Static Oven - 750mm wide. Gas Range Static Oven - 900mm wide. Gas Range Static Oven - 1200mm wide. Introduction .............................................................................................. 2 Specification .............................................................................................. 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Dimensions .................
Introduction We are confident that you will be delighted with your BLUE SEAL GAS RANGE STATIC OVEN and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification G505D[1] Gas Static Oven + 4 Open Burners. G505C[1] Gas Static Oven + 2 Open Burners + 300 mm Griddle. G506D[1] Gas Static Oven + 6 Open Burners. G506C[1] Gas Static Oven + 4 Open Burners + 300 mm Griddle. G506B[1] Gas Static Oven + 2 Open Burners + 600 mm Griddle. G506A Gas Static Oven + 900 mm Griddle. G508D[1] Gas Static Oven + 8 Open Burners + Storage Cabinet.
Specifications Gas Connection Gas supply connection point is located at the rear of the appliance, approximately 130 mm from the right hand side, 35 mm from the rear and 655 mm from the floor and is reached from beneath the appliance. (Refer to the ‘Dimensions’ section). Connection is ¾" BSP male thread.
Dimensions G505 Cook Top Options G505C G505D 5
Dimensions G506 Cook Top Options G506D G506C G506B G506A 6
Dimensions G508 Cook Top Options G508D G508C G508B G508A 7
Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Installation Clearances NOTE: Only non-combustible materials can be used in close proximity to this appliance. Combustible Surface Non Combustible Surface Left/Right hand side 250mm (*) 0mm Rear 100mm 0mm * Side clearances can be 50mm when the adjacent surface is at least 100 mm below the cooking surface. Assembly NOTE: • All Models are delivered completely assembled. No further assembly is required.
Installation The regulator connections are 3/4" BSP female. The connection to the appliance is 3/4" BSP male. (Refer to the “Specifications” section for the gas supply location dimensions). NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line. 4. 5. 6. Correctly locate the appliance into its final operating position and using a spirit level, adjust the legs so that the appliance is level and at the correct height. Connect the gas supply to the appliance.
Operation Operation Guide C AUTIO N : • This appliance is for professional use and is only to be used by qualified people. • Only authorised service persons should be used to carry out installation, servicing or gas conversion operations. • Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. 1. 2. by the Blue Seal appliances have been designed to provide simplicity of operation and 100% safety protection.
Operation Open Burners NOTE: Only cooking pans from size Ø 150mm to Ø 420mm are suitable fo use on these open burners. Flame Failure Option (F-Models) Lighting the Open Burners Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off the gas supply to that burner in the event that the burner goes out, so that un-burnt gas is not expelled. a.
Operation Griddle C AUTIO N : The griddle plate temperature reaches over 300°C in hottest points during normal operation at 'Full Flame' setting. Lighting the Griddle a. Depress the gas control knob and rotate anti-clockwise to the ‘PILOT’ position. b. With the gas control knob depressed, press the piezo ignition button to ignite the pilot burner. Repeat Items 1 to 2 until the pilot is lit. c. Release the gas control knob approximately 10-20 seconds after lighting the pilot. d.
Operation Lighting the Oven Pilot Burner Pilot Burner viewing holes ! IMPORTANT DO NOT USE aluminium foil or trays directly on the cast iron sole plate(s). NEVER block or cover the openings on each side of the sole plate(s). This oven is fitted with a pilot as a standard option and flame failure protection, which is incorporated by way of a thermo-electric system for the main burner.
Operation Control Knob in ’Off’ Position Oven ‘Shut-Down’ NOTE: DO NOT attempt to rotate the Thermostat Control Knob anti-clockwise back to the ‘O’ Off position as the Knob and Gas Valve will be damaged. 1. To turn 'Off' the oven completely, partially depress the thermostat control knob whilst turning clockwise to the 'O' Off position, the pilot burner will extinguish.
Cleaning and Maintenance C AUTIO N : Always turn off the gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. General Clean the range regularly. A clean range looks better, will last longer and will perform better. Carbonised grease on the surface or between the trivets, griddle plates will hinder the transfer of heat from the cooking surface to the food. This will result in loss of cooking efficiency.
Cleaning and Maintenance Daily Cleaning 1. 2. 3. 4. The grease / spill tray(s) should be checked and emptied frequently to prevent overflow and spillage. Remove the grease / spill tray(s) while still warm so that the grease is in a liquid state. Empty any grease from the trays and wash thoroughly in the same manner as any cooking utensil.
Cleaning and Maintenance Trivets and Burners a. Remove the trivets from the top of the appliance, taking note that the trivets are manufactured with a lip on one edge, the lip must always be fitted to the outer edge (front and back) of the cook top. (Refer to Fig 10 overleaf). b.
Cleaning and Maintenance Notice Lip on Trivet Edge NOTE: It is imperative that the trivet supports are correctly re-fitted to the appliance to ensure that the trivets locate correctly and sit flush and level. NOTE that the trivet support front end, side rail profiles are different at either side (See Fig 6) and only one of the side rails seat into the cut-out in the range top, where as the rear end of the trivet support side rail profiles are the same and have 2 cut-outs to locate into. b.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Gas Conversion and Specifications Conversion Procedure C AUTIO N : Ensure that the appliance is isolated from the gas supply before commencing servicing. Burner Cap NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. • For all relevant gas specifications refer to the table at the end of this section. Open Burners ('F' - Flame Failure Option) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Gas Conversion and Specifications 12. 13. Notice Lip on Trivet Edge Refit all the trivet supports to the top of the appliance. Note the orientation of the trivet support when re-fitting as the front end side rail profiles are different from the rear end side rail profiles. (See Fig 14). Refit the trivets to the top of the appliance taking note that the trivets are manufactured with a lip on one edge, the lip must always be fitted to the outer edge (front and back) of the cook top. (See Fig 18).
Gas Conversion and Specifications Pilot Injectors a. Unscrew and remove the Pilot Injector Plug from the fitting at the end of the pilot injector tube using a 11mm A/F spanner. (Refer to Fig 23). b. Using a flat bladed screwdriver, unscrew and remove the pilot injector from the pilot injector housing. Pilot Injector Housing NOTE Take care not to lose the spring fitted in front of the injector. c. Remove existing pilot injector and replace with the correct size pilot injector for the gas type being used.
Gas Conversion and Specifications Griddle Pilot Burner a. With the gas supply turned off at the main supply, remove the griddle plate section by lifting it straight off the cook top. b. Remove the gas control heat shield from around the griddle burner, this is just a push in fit. c. Disconnect the thermocouple and the piezo igniter from the mounting bracket. (For access purposes). (See Fig 27). d. Disconnect the pilot supply tube from the pilot burner with a 13mm (½") spanner. (See Fig 27). e.
Gas Conversion and Specifications Shown with door removed for ease of viewing Oven Injector: a. With the gas supply turned off at the main supply, unscrew and remove the 6 screws securing the lower lintel to the front of the oven. (See Fig 30). b. Open the oven door and remove the cast oven sole plate from inside the oven. c. Remove the 2 screws securing the oven burner in the oven and remove the main burner from the oven. d.
Gas Conversion and Specifications Gas Regulator - NAT Gas / LPG / Butane Only. NOTE, Pin rotated for Natural Gas NOTE, Pin rotated for LPG Fig 34 NOTE: The regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. 1. 2. 3. 4. Ensure that the gas supply is turned 'Off' at the mains. Unscrew the hexagonal cap (23mm A/F) from the regulator.
Gas Conversion and Specifications Gas Type Labels On completion of the gas conversion, replace gas type labels located at:- The rear of the unit, above the gas connection. - Beside the rating plate. Commissioning Before leaving the converted installation; 1. Check all gas connections for leakages using soapy water or other gas detecting equipment. WARNING: DO NOT USE A NAKED FLAME 2. TO CHECK FOR GAS LEAKAGES.
Gas Conversion and Specifications Gas Specifications Natural Gas LPG Butane Town Gas Ø 2.45mm Ø 1.50mm Ø 1.50mm Ø 5.00mm 0.30 0.20 0.20 0.60 Main Burner Ø 2.10mm Ø 1.30mm Ø 1.20mm Ø 3.40mm Pilot Burner 0.35 0.23 0.23 0.60 Main Burner Injectors Open Burner Griddle Oven Pilot Burner ('PF' Models only) Burner Aeration Setting Fully open Main Burner Ø 2.60mm Pilot Burner 0.35 0.23 0.60 Burner Aeration Setting Fully open Fully open Fully open Low Fire Ø 1.50mm Ø 0.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
Replacement Parts List Oven (cont.d) 032160 032260 032145 032500 019217 026488 018067 228703 228836 022407 022408 232312 227508 019407 Injector Injector Injector Injector Pilot Injector Pilot Injector Pilot Injector Eurosit Gas Control Valve. Max Rate Screw Low Fire Screw Low Fire Screw Low Fire Screw Piezo Ignitor. H.T Lead. (LPG) (Nat. Gas) (Butane) (Town Gas) (LPG / Butane) (Nat. Gas) (Town Gas) 1.60mm. 2.60mm. 1.45mm. 5.00mm. 0.23. 0.35. 0.60. (Town Gas) (LPG / Butane) (Nat. Gas) (Town Gas) 0.
