30DSERIES G32D4 (Digital Operation) Installation and Operation Manual 234783-8
MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: E.Mail: Main Office: Service: Spares: Customer Service: www.moffat.com.au vsales@moffat.com.au (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.
Contents List G32 Turbofan Convection Oven. Model Numbers Covered in this Manual G32D4 - Turbofan Oven - 4 Tray Convection Oven. Introduction ........................................................................................................... 2 Safety Information Specifications ......................................................................................................... 3 Oven Gas Supply Requirements and Specifications Installation.........................................................
Introduction Before using your new oven, please read this instruction manual carefully, pay particular attention to any information labelled ‘WARNING’, ‘CAUTION’, ‘IMPORTANT’ or ‘NOTE’ in this manual. Warning Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Caution Indicates a hazardous situation which, if not avoided, will result in minor or moderate injury. This manual must be kept by the owner for future reference.
Specifications G32D4 Oven Gas Supply Requirements and Specifications - Australia / New Zealand Only: Input Rating Supply Pressure Operating Pressure Natural Gas LP Gas (Propane) 35 MJ/hr. 35 MJ/hr. 1.13 - 3.4 kPa. 2.75 - 5.0 kPa. 0.75 kPa. 2.35 kPa. Gas Connection ½” BSP Male. Electrical Power Ratings 220-240V, 1P+N+E, 50/60HZ, 200W. Oven Tray Details Water Connection Tray Capacity 4 x US Full Pan / EN 600 x 400. Tray Spacing 110 mm. ¾” BSP (80 psi / 550 kPa maximum pressure).
Specifications - UK Only: Appliance Classification II2H3P. A1. Category: Flue Type: Natural Gas Propane 10 kW 10 kW Supply Pressure 20 mbar 30 - 37 mbar Operating Pressure 10 mbar 25 mbar Input Rating Gas Connection ½” BSP Male. Electrical Power Ratings 220-240V, 1P+N+E, 50/60HZ, 200W. Oven Tray Details Water Connection Tray Capacity 4, 18” x 26” / 460 x 660 Full Size Sheet Pan Capacity. 4, 600 x 400 Tray Capacity. Tray Spacing 110 mm. ¾” BSP (80 psi / 550 kPa maximum pressure).
Installation Installation Requirements Important: Installation shall comply with local gas, electrical and health and safety requirements. It is most important that this oven is installed correctly and that oven operation is correct before use. If you have any questions regarding the proper installation and / or operation of this oven, please contact your local Turbofan distributor.
Installation Location Electrical Connection 1. This oven must be installed in an area of adequate air supply. Adequate ventilation is essential, to prevent dangerous build up of combustion products. DO NOT obstruct the air flow around the ventilation slots. 2. This oven must be fitted on supplied legs in all installations. (When installed on a manufacturers stand, the legs are used to locate the oven in the correct position. 3. All air for burner combustion is supplied from underneath the appliance.
Installation Water Connection - Optional (Not required for Main Oven Operation) 1. If the manual addition of water into the oven for humidification or steaming effect on baked product is required, the unit’s water connection can be used. 2. Tighten the 2 screws securing the water connection to the rear of the oven. (These have purposely been left loose to prevent damage to the water connection during transit). Tighten Screws. 3.
Operation Operation Guide Warning Warning Take care when opening the oven door during baking. Let hot air and steam escape before removing or replacing food as the steam produced can cause steam burns. Some parts of this oven will become VERY HOT during use and could cause burns if touched. Turbofan Ovens have been designed to provide simple operation. This oven is intended for use in a commercial kitchen and must only be put to the use for which it was intended, i.e. cooking food product.
Operation Using the Oven - Manual Mode 1. To check actual oven temperature during preheat or cooking, press ‘Temperature’ button. Actual temperature will display briefly on ‘Temperature Display’ before the display reverts to the pre-set temperature. TURN ‘ON’. Press ‘On-Off’ button. Temperature Dislay. Temperature Display will show Preset temperature. 2. Heating ‘On’ Indicator SET TEMPERATURE. + to increase the temperature. - to decrease the temperature.
Operation Cooking in Program Mode 1. TURN ‘ON’. Press ‘On-Off’ button. Press ‘Programs’ button. Program Mode Indicator Heating ‘On’ Indicator Temperature Dislay. Temperature Display will show program selected. 2. To check actual oven temperature during preheat or cooking, press ‘Temperature’ button. Pre-Set temperature will display briefly on ‘Temperature Display’ before the display reverts to the actual temperature. SELECT A PROGRAM. + to scroll forward through programs.
Operation Setting the Oven Programs Oven can be pre-programmed with up to 20 Program’s. When you receive your oven, the controller is not programmed. To set programs, carry out the following for each program required:- 1. ENTER PROGRAMMING MODE. Press ‘Programs’ button to enter ‘Programming’ mode. 2. SELECT PROGRAM REQUIRED. Heating ‘On’ Indicator Rotate ‘Temperature Control’ to program required. Temperature Display will show program selected.
Operation Oven Racks The oven is supplied with four general purpose oven racks. Self Supporting: When fitted, the oven racks are self supporting and will not drop or angle down when the racks are withdrawn during operation, when loading and unloading products onto racks or when attending to the product being cooked during it’s cook cycle.
Operator Accessible Parameters Setting the Operator Accessible Parameters With the Oven in ‘Stand-By’ mode:- 1. ENTER THE OPERATOR PARAMETER MODE. Press 'Steam' and 'Start / Stop' buttons together. ‘Temperature’ Display will show ‘PAS’. The ‘Time’ Display will flash. 2. SET PASSWORD. Rotate ‘Timer Control’ to set password; (123) (Operator Password). Press ‘Light On / Off’ button to confirm password. ‘Temperature’ Display will show one of Parameter Codes. ‘Time’ Display will show value of the parameter.
Cleaning and Maintenance Cleaning Guidelines b. Lift up and unhook the rear of the rack from the locating peg at the rear of the oven. Caution Always turn off electrical power at the mains supply before commencing cleaning. This oven is not water proof. Do not use water jet spray to clean interior or exterior of the appliance. To achieve the best results, cleaning must be regular and thorough. If any small faults occur, have them looked at promptly. Don't wait until they cause a complete breakdown.
Cleaning and Maintenance Side Racks Re-Fitting Lamp Glass a. Remove the LH side rack as shown previously. NOTE: Ensure racks are correctly fitted to oven with the raised part of rack to the rear of the oven. Right Rack a. Align the bottom of the rack with the 2 brackets in the bottom RH side of the oven. L/Hand Front Locating Peg b. Unscrew (anti-clockwise) and remove the lamp glass from the oven. RH Lower Mounting Brackets b.
Cleaning and Maintenance Door Seal a. To remove the door seal, pull the 1 piece seal forward until it pulls out of the location groove around the oven. Note the way the seal is fitted to the oven, with the lip facing inwards. Door Glass Cleaning Ensure that the oven door is cool before cleaning the oven door glass. a. Open the oven door. b. Lift up the bottom of the inner glass at the centre of the door to unlock from the inner glass retaining catches and swing the glass inwards towards the oven. b.
Fault Finding You may encounter a problem not covered in this section, please contact your service provider who will require the following information:- This section provides a reference to the more common problems that may occur during the operation of your oven. This fault finding guide is intended to help you correct and accurately diagnose problems with your oven.
Electrical Schematic Electrical Schematic G32D4 Turbofan Oven 18
Gas Conversion and Specifications 4. Unscrew and remove the main burner injector and replace with appropriate item. Conversion Procedure Caution Main Burner Injector Ensure that the appliance is isolated from the electrical and gas supply before commencing servicing. NOTE: These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. Adjustment of components that have adjustments / 5.
Gas Conversion and Specifications Table of Gas Specifications - Australia / New Zealand Only: Natural Gas LP Gas (Propane) 2.80 mm. 1.70 mm. Green Spring Blue Spring 1.13 - 3.4 kPa. 2.75 - 5.0 kPa. 0.75 kPa 2.35 kPa Natural Gas Propane 2.70 mm. 1.70 mm.
Replacement Parts List Important: Only genuine authorized replacement parts should be used for the servicing and repair of this oven. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service provider or Turbofan Dealer. When ordering replacement parts, please quote the part number and the description as listed below.
Appendix 1 - Oven Door Reversal 11. Remove inner glass latching studs and fit to opposite side of door using Loctite 243 to secure. Reversing the Oven Door NOTE: This operation should only be carried out by a suitably competent person. Remove the Oven Door Inner Glass. 1. Open the oven door and open the door inner glass. 2. Remove screw securing inner glass retaining clip and remove clip. 3. Lift up inner glass and remove, ensuring that pivot spacer is removed from lower inner glass pivot and retained.
Appendix 1 - Oven Door Reversal 18. Remove Blanking Screw and Door Catch from front of Locking Nut Door Catch Adjust Door for Correct Alignment. Check alignment and operation of the door. Ensure that the door is correctly aligned horizontally and vertically. 1. To align, slacken off the upper and lower hinge plates and correctly align the door. Re-tighten both hinge plates. 2. Check that the roller catch correctly retains door in the closed position. 3.