INSTALLATION AND OPERATION MANUAL ELECTRIC FRYERS E43 E43E E44 E44E For use in GB & IE 229099-12
MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: E.Mail: Main Office: Service: Spares: Customer Service: www.moffat.com.au vsales@moffat.com.au (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.
Contents Blue Seal Electric Deep Fryer E43 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr - 17kW). E43E 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr - 17kW). E44 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24ltr - 17kW-Non-UK). E44E 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24ltr - 17kW-Non-UK). Introduction ............................................................................................. 3 Specifications ...................
Contents Fault Finding ........................................................................................... 19 Guide to Cooking Problems with Fryer Fault Finding the Electrical System Wiring Schematics................................................................................... 22 Controller Advanced Programming Mode ...............................................
Introduction We are confident that you will be delighted with your BLUE SEAL Electric Deep Fryer, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal Electric Deep Fryer, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification E43 'Fast-Fri' Electric Fryer, Manual Control (Single Tank - 27ltr). E43E 'Fast-Fri' Electric Fryer, Digital Control (Single Tank - 27ltr). E44 'Fast-Fri' Electric Fryer, Manual Control (Twin Tank - 24ltr). E44E 'Fast-Fri' Electric Fryer, Digital Control (Twin Tank - 24ltr). Electrical Supply Requirements Warning THIS APPLIANCE MUST BE EARTHED.
Dimensions E43 FRYER E44 FRYER Electrical Entry Point.
Dimensions E43E FRYER E44E FRYER Electrical Entry Point.
Installation Installation Requirements NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local electrical and health and safety requirements. Blue Seal Deep Fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
Installation Electrical Connection NOTE: ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. Each fryer should be connected to an adequately protected power supply and an isolation switch mounted adjacent to, but not behind fryer. This switch must be clearly marked and readily accessible in case of fire. 1. 2. 3. 4. 5. 6. 7. 8. Check electricity supply is correct as shown on Rating Plate attached to the inside of access door.
Operation Operation Guide Caution This appliance is for professional use and is only to be used by qualified persons. Only authorised service persons are to carry out installation or servicing operations. Description of the Controls (E43 and E44 Fryers Only) E44 Manual Controls - Twin Tank Temperature Control Knob Temperature Graduations 60°C to 200°C. Neon Indicator Power ‘ON’ Indicator. (When main power switch is ‘ON’). (White) Neon Indicator (Orange) Heating ‘ON’ Indicator.
Operation Control Panel Functions -E43E and E44E Fryers Only Each control panel comprises the following:One 4 digit, seven segment display with a 0.5” high, bright green LED display. Three green LED indicator lights located under each of the 3 Timer Controls. 6 Touch Control Keys;‘ON’ / ’OFF’ Key. Programme Key (P). The 3 Timer Keys on each control Left Timer - ‘UP’ Key and LED Indicator Light. panel can be used to program 3 Centre Timer - and LED Indicator Light. different cook times for each tank.
Operation Controller Basic Programming Mode - E43E and E44E Fryers Only The following Parameters can be changed in Controller Basic Programming Mode: Timer 1 - Cook Time Settings. Timer 2 - Cook Time Settings. Timer 3 - Cook Time Settings. Cooking Temperature Setting. Keypad ‘Lock - Unlock’ (Programming the Password Protection). NOTE: Each Timer Key on the control panel can be individually programmed with a different cook time.
Operation Filling the Tank(s) CORRECT LEVEL FOR FRYING MEDIUM WHEN AT FRYING TEMPERATURE. INDICATES CORRECT FRYING MEDIUM LEVEL WHEN COLD. Fig 3 NOTE: BLUE SEAL 'Deep Fryers’ can be used with both oil and shortening. 1. 2. Before filling the tank, always check that the drain valve(s) behind the access door is (are) closed. A locking slide is provided on these valves and this should always be locked in position during use. Ensure that the elements are swung down into the tank(s).
Operation Operation of the Appliance Warning THE OPERATOR MUST TAKE GREAT CARE TO USE THE FRYER SAFELY AND TO GUARD AGAINST THE RISK OF INJURY AND FIRE. DO NOT LEAVE FRYER UN-ATTENDED DURING OPERATION. DO NOT REPLENISH THE OIL (FRYING MEDIUM) IN THE FRYER WHEN THE FRYER IS HOT. DO NOT OVER FILL THE OIL (FRYING MEDIUM) IN THE FRYER ABOVE THE TOP LEVEL MARK. DO NOT ALLOW THE OIL (FRYING MEDIUM) IN THE FRYER TO FALL BELOW THE LOWER LEVEL MARK.
Operation E43E and E44E Fryers Only. Fryer Operation (Flow Chart) Refer to ‘Controller Basic Programming Mode’ at the start of this section for the basic programmable settings for the controller. Refer to the ‘Controller Advanced Programming Mode’ section for controller advanced programming. If Melt Cycle is turned ON. TURN ON FRYER Press ON / OFF key to turn ‘ON’ Control Panel. If Melt cycle is active, display will show the following. Refer to Controller Advanced Programming Mode for available settings.
Operation To Use the Timers NOTE: Refer to ‘Basic Programming Mode’ for information on how to set the Timer Pre-Set times. To Use the Temperature Display NOTE: Refer to ‘Basic Programming Mode’ for information on how to set the Cooking Temperature. Press Timer 1, 2 or 3 as required. LED beneath timer will flash continuously. Press Temperature Key. Display shows Actual Temperature. Display will count down time to completion of frying. Press Temperature Key again, within 3 seconds.
Cleaning and Maintenance General Warning DO NOT USE FLAMMIBLE FRYER IS STILL HOT. SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO FRYER WHILST Caution Always turn ‘Off’ electrical supply before cleaning the fryer. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. To achieve the best results, cleaning must be regular and thorough and all controls and mechanical parts checked and adjusted periodically by a qualified service person.
Cleaning and Maintenance Opening the Drain Valve Warning HOT OIL WILL BURN a. Lift the locking slide on the valve handle (Fig 5) to release valve. b. While holding the locking slide in the withdrawn position, rotate the handle anticlockwise (Fig 6) to open the valve. c. When valve is closed, the locking slide will drop down over the locking valve to prevent accidental opening of the valve as shown in Fig.5. - DO NOT RUSH THIS JOB. Locking Slide Locking Slide Fig 5 Fig 6 4.
Cleaning and Maintenance Weekly Cleaning NOTE: If fryer usage is very high, we recommend that the weekly cleaning procedure is carried out more frequently. 1. 2. Proceed to drain and filter the tank as for 'Daily Cleaning'. Do not refill tank with frying medium until it has been thoroughly cleaned as shown below. Fill fryer with cold water to the normal fill level and add a high quality commercial cleaner that has been specifically formulated for fryers. All purpose cleaners are not recommended.
Fault Finding Guide to Cooking Problems with Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Fault Finding Fault Oil Smoking. Possible Cause Remedy Insufficient turnover of oil. Maintain a minimum quantity of oil in fryer for more rapid turnover or increase the quantity of food fried in fryer. Replace with fresh oil every 3 to 5 days. Continual frying with excess moisture on food. Drain foods before frying, pat food dry. Contamination of oil. Filter or strain daily to remove contaminants. Overheating of oil. Check thermostat setting with a thermometer or thermocouple.
Fault Finding Fault Finding the Electrical System Fault Elements do not Heat Up. Over-Temperature Thermostat Cuts Out. Possible Cause Remedy Check mains power is supplied to the unit and that a circuit breaker or fuse has not tripped / blown. Turn On power. Reset circuit breaker or replace blown fuse. Check element is flat and that the tilt microswitch is closed. Adjust microswitch so that the microswitch is activated when element is fully down in the flat (cooking position).
Wiring Schematics E43 Single Tank 5 3 3 19 4 3 ELEMENTS THERMOSTAT THERMOSTAT PANEL 10 9 12 11 HEAT 14 13 7 6 10 SELECTOR SWITCH POWER 20 MICROSWITCH 17 17 18 16 OVERTEMP OVERTEMP PANEL 21 16 1 15 8 15 14 12 1 7 6 3 3 3 1 18 8 2 N 9 2 21 2 20 GEAR TRAY 19 EARTH 22 L1 L2 L3
Wiring Schematics E44 Twin Tank 4 4 8 8 3 3 3 7 7 7 34 ELEMENTS 12 CONTROL PANEL 13 20 19 THERMOSTAT 15 22 14 21 HEAT HEAT 27 32 16 10 28 9 33 17 13 20 SELECTOR SWITCH SELECTOR SWITCH POWER POWER 35 MICROSWITCH 23 24 29 29 25 THERMOSTAT PANEL 36 5 5 5 25 9 3 3 3 1 5 5 18 5 7 7 15 1 11 26 26 27 17 30 31 1 10 18 32 31 7 22 23 11 16 12 2 6 2 6 34 23 35 19 EARTH 36 2 6 GEAR TRAY N L1 L2 L3 QC DOUBLE CONECTOR P/N 013107 24
Wiring Schematics E43E Single Tank 5 3 3 26 4 3 ELEMENTS 14 15 13 25 25 19 12 25 CONTROL PANEL 25 BROWN BROWN BROWN BROWN 23 23 24 22 OVERTEMP OVERTEMP PANEL 27 15 14 13 12 19 11 11 18 10 16 10 17 20 22 1 7 21 21 6 3 3 20 3 11 1 8 9 1 24 7 Com N/O 16 8 2 17 N L1 2 27 2 26 GEAR TRAY 24 L2 L3 MICROSWITCH
Wiring Schematics E44E Twin Tank 50 46 47 MICROSWITCH BROWN BROWN 45 THERMOSTAT PANEL 18 17 16 15 22 14 14 21 19 38 20 32 13 FUSE FUSE 26 27 51 33 33 40 23 12 5 5 5 25 43 1 1 9 3 3 3 5 5 1 7 7 7 27 10 29 30 15 10 24 24 23 11 12 31 43 44 5 28 29 42 22 22 L3 L2 L1 6 30 2 11 N 16 47 46 15 22 26 25 OVERTEMP QC DOUBLE CONECTOR P/N 013107 17 18 45 44 37 36 35 34 41 39 42 31 2 20 39 6 51 2 19 38 6 50 EARTH 3 PROBE 36 48
Controller Advanced Programming Mode The following Parameters can be accessed and adjusted in the Advanced Programming Mode: Timing Mode (Straight or Flexi cook time). Temperature Offset (Calibration Setting) -14° to +14°. Temperature Display Mode (Temp display or prompt display). Programming the Melt Cycle. Setting the Temperature Units (either °C or °F). System Programmable Default Settings. 1. Press the ‘ON / OFF’ Key to turn ‘ON’ the fryer controller. 2.
Controller Advanced Programming Mode Temperature Offset The display temperature can be adjusted by between -14° to +14°. Factory Default Settings O° To Calibrate the Control Temperature Set control temperature to 170°. Measure the oil temperature that the control is cycling at. If oil temperature is higher than the reading shown on the control panel, enter a positive value of the difference between the oil temperature and the set temperature (170° + difference).
Controller Advanced Programming Mode Programming the ‘Melt Cycle’. 1. 2. 3. One of the following 3 options may be selected: ‘L’ (Liquid). ‘S’ (Solid). ‘O’ (Override). To change the programmed ‘Melt Cycle’, press either ‘Timer 1’ or ‘Timer 3’ Key to scroll through the three options. Once the desired option is selected, press Program Key ‘P’ to accept the change, display will step on to ‘Setting the Temperature Units’. Setting the ‘Temperature Units’. 1.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual). When ordering replacement parts, please quote the part number and description as listed below.