Owners manual

BX1987
2008-13 Smart Car
(with fog lights)
Installation Instructions
405-0050 Rev. E Page 2 of 13 4/9/12
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Item No. Part No. Description Qty.
1.................................61-4978 ........................ 3/8”-16 Whiz Nut Weldment with 14” Wire ........................... 4
2.................................61-5208 ........................ 3/8”-16 Nut Weldment with 14” Wire .................................... 8
3.................................61-6507 ........................ BX1987 Baseplate ...............................................................1
4.................................61-6508 ........................ Driver Side Support Bracket ................................................1
5.................................61-6509 ........................ Passenger Side Support Bracket .........................................1
6.................................62-3469 ........................ Attachment Tab ....................................................................2
7.................................101-5822 ...................... 4 Way Connector Adapter .................................................... 2
8.................................101-7196 ...................... BX1987 Endplate ................................................................. 2
9.................................102-7287 ...................... Breakaway Bracket .............................................................. 1
10...............................201-0011 ...................... 1/2”-13 x 1-1/4” Hex Head Bolt, Grade 5, ZP .......................4
11 ............................... 201-0050 ...................... 1/4”-20 x 3/4” Hex Head Bolt, Grade 5, ZP .......................... 2
12...............................201-0192 ...................... #10-32 x 1/2” Slotted Round Head Screw ...........................2
13...............................201-0368 ...................... 3/8”-16 x 1-1/4” Head Head Bolt, Grade 5, ZP ..................16
14...............................201-0553 ...................... 1/4”-20 x 1/2” Hex Wshd. Type F TCS Screw ...................... 2
15...............................202-0003 ...................... 3/8”-16 Hex Nut, ZP .............................................................4
16...............................202-0005 ...................... 1/2”-13 Hex Nut, ZP .............................................................2
17...............................202-0047 ...................... #10-32 Hex Nut ....................................................................2
18...............................202-0102 ...................... 1/4”-20 Hex Nylon Nut, ZP ................................................... 2
19...............................203-0010 ...................... 3/8” Lock Washer, ZP.........................................................16
20...............................203-0012 ...................... 1/2” Lock Washer, ZP...........................................................4
21...............................203-0054 ...................... #10 Lock Washer ................................................................2
22 (not shown) ...........201-0461 ...................... 6MM-1.0 x 16MM Hex Cap Bolt, Grade 8.8, ZP ..................2
23 (not shown) ...........226-0046 ...................... 36” Class III Baseplate Safety Cable ...................................2
24 (not shown) ...........229-0359 ...................... 3/8” Quicklink , ZP ................................................................2
25 (not shown) ...........290-0437 ...................... Black Cap Plug Receiver .....................................................2
26 (not provided) .......293-1336 ...................... Breakaway Switch................................................................1
27 (not provided) .......294-0805 ...................... 4 Pin Connector ...................................................................1
28 (not provided) ......294-0902 ...................... 6 Pin Connector ...................................................................1
Tools Required
10MM Socket
15MM Socket
9/16” Socket
3/8” 12 Point Socket
5/16” 12 Point Socket
9/16” Wrench
T25 Torx
T30 Torx
13/32” Drill Bit
Large Vise Grip
Utility Knife
Torque Wrench
Tape Measure
Drill
Flat Screwdriver
Phillips Screwdriver
Loctite® Red