KTT-DS Series KTT-E Series ELECTRIC TABLE TOP TILTING KETTLE DIRECT STEAM TABLE TOP TILTING KETTLE INSTALLATION INSTALLATION–- OPERATION OPERATION – - MAINTENANCE BLODGETT OVEN COMPANY BLODGETT OVEN COMPANY www.blodgett.com www.blodgett.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
IMPORTANT - READ FIRST - IMPORTANT CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
IMPORTANT - READ FIRST - IMPORTANT CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED. CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
Table of Contents Important Operator Warnings .....................................................page 1-2 References..................................................................................... page 3 Equipment Description.................................................................. page 4 Inspection and Unpacking ............................................................ page 5 Installation .....................................................................................
Equipment Description The KTT-DS are tilting, table-top kettles with direct steam-heated jackets. The onepiece stainless steel body on each includes a butterfly shaped pouring lip. The kettles have a 180 emery grit interior finish and a bright semi-deluxe exterior finish. Every unit requires a remote steam source. The steam supply is controlled by an inlet valve, and enters the jacket through one support and rotary joint. Condensate leaves the jacket through the other rotary joint and support.
Inspection & Unpacking CAUTION AVOID NAILS AND SPLINTERS WHEN REMOVING KETTLES FROM WOODEN CRATES. WEAR SAFETY GLASSES. The kettle will arrive completely assembled and wrapped in protective plastic, strapped and bolted on a skid, enclosed in a cardboard crate. Immediately on receipt remove the box and plastic wrap, and inspect the unit for damage. Report any damage or an incorrect shipment to the delivery agent. CAUTION UNIT WEIGHS 40 TO 125 LBS (18 TO 61 KG).
Installation WARNING THIS UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. 1. Installation under a ventilation hood is recommended. Consult local codes. 2. Install and anchor the kettle on a level and rigid surface. Recommended mounting surface is 16 gauge (.060” thick) top with a lower reinforcement of C4 structural channel.
Initial Start-Up IMPORTANT BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING AVOID ANY EXPOSURE TO ESCAPING STEAM, WHICH CAN CAUSE SEVERE BURNS. Now that the kettle has been installed, you should test it to ensure that it is operating correctly. 1. Remove all literature and packing materials from inside and outside of the unit. 2. Pour a small amount of water into the kettle. 3. Open the steam inlet valve.
Operation WARNING AVOID EXPOSURE TO ESCAPING STEAM, WHICH CAN CAUSE SEVERE BURNS. CAUTION KEEP FLOORS IN FRONT OF THE KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN AT ONCE TO AVOID SLIPS OR FALLS. WARNING AVOID ALL DIRECT CONTACT WITH HOT KETTLE BODY, HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.
Operation WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER. WEAR EYE PROTECTION B.
Sequence of Operation The following “action-reaction” outline is provided to help the user understand the function of the equipment. When the steam inlet valve is opened, steam flows into the jacket at a pressure determined by the boiler system or by the pressure reducing valve that serves the kettle. In the jacket, steam transfers heat to the kettle as it condenses into water. The steam trap allows condensate (water) to leave the jacket, while it holds steam in.
to leaning Cleaning WARNING 1. Suggested Tools: OM-TD AVOID ANY DIRECT CONTACT WITH HOT a) A good cleaner SURFACES. SKINbeing CONTACT another DIRECT container, sureCOULD to avoid OM-TD b) Kettle brushes in good condition RESULT IN SEVERE BURNS. contact with hot product and hot basket A good sanitizer or. .another . container, being sure to avoid c) CAUTION Film remover contact with hot product and hot basket d) CLEANERS ARE HARMFUL TO flat f) MOST Place basket with food on stable, or. . .
Maintenance CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AN AUTHORIZED SUPPLIER WILL VOID ALL WARRANTIES AND COULD INJURE THE OPERATOR OR DAMAGE THE EQUIPMENT. WARNING WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. NOTICE: Contact an authorized representative when repairs are required. A Maintenance and Service Log is provided at the back of this manual.
Troubleshooting Your kettle will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Service Representative. If an item on the list is followed by X, the work should be done by a qualified service representative.
Parts List Parts Models List 5/6 Gallon Model TDC/3 Key 1 Description PEDESTAL ASSEMBLY 081572 2 PEDESTAL CAP 081574 3 NUT, HEX JAM 1-3/4” OD 081707 7 PACKING RING SET 002033 8 WASHER PACKING 002019 9 SPRING 002025 10 WASHER 5/8” NEOPRENE 003242 11 TIP, CRUTCH 1” ID 002032 12 HANDLE ASSEMBLY 012694 13 KNOB, BALL 156056 14 RING, TOLERANCE 012692 15 HANDLE SHAFT 018963 16 LOCKWASHER 3/8” 005618 17 NUT CAP 3/8-24 003188 18 BASKET, 2.5 GAL.
Parts List 10/12 Gallon Models Parts List Model TDA Key Description Part No. 1 KNOB 156056 2 HANDLE & BUSHING ASSY. 001022 3 SPRING 001067 4 HANDLE GUIDE NUT 001025 5 PLUNGER GUIDE 001046 6 ELBOW ASSEMBLY (INCL. ITEM 5) SEE 6A 001083 7 O-RING 007360 8 HEX NUT 001032 9 FERRULE 001023 10 PEDESTAL 001088 11 HEX MOUNTING NUT 001031 12 PIPE (FOR 1088 PEDESTAL) 001057 13 PACKING 001065 14 PACKING GLAND 001036 15 VALVE ASSEMBLY (INCL.
Trunnion Packings for 5/6 Gallon Models NOTE: THESE 5 RINGS COMPRISE ONE SET OF PACKING & MUST BE ASSEMBLED IN THE MANNER SHOWN. PART NO 002033 OM-TD OM-TD Diagram Trunnion Packings MODEL TDC/3 FEMALE PACKING RING ADAPTER PEDESTAL PedestalCAP Cap081754 081754 MALE PACKING RING ADAPTER SPRING PART NO. 002025 KETTLE TRUNNION WASHER PART NO.
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-KTT-DS 17
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