KTT/KTC-E Series KTT-E Series ELECTRIC TABLE TOP TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY BLODGETT OVEN COMPANY www.blodgett.com www.blodgett.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
IMPORTANT - READ FIRST - IMPORTANT CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
IMPORTANT - READ FIRST - IMPORTANT WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND. WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY. WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT.
Table of Contents Important Operator Warnings ....................................................page 1-2 References.................................................................................... page 3 Equipment Description.................................................................. page 4 Inspection and Unpacking ............................................................ page 5 Installation ..................................................................................
Equipment Description The KTT and KTC are table top, tilting, steam jacketed kettles with a thermostatically controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. Models are available in 5, 6, 10 and 12-gallon capacity. The body of the kettle is constructed of stainless steel, welded into one solid piece. The kettle is furnished with a reinforced rim and a butterfly shaped pouring lip. It has a steam jacket rated for a design pressure of 50 PSIG.
Inspection & Unpacking CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY STAPLES LEFT IN THE WALLS OF THE CARTON. The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. Immediately upon receipt, inspect the carton carefully for exterior damage. CAUTION THIS UNIT WEIGHS 140 TO 163 LBS (64 TO 74 KG). INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY.
Installation WARNING INSTALLATION OF THE KETTLE MUST BE DONE BY A CERTIFIED ELECTRICIAN OR AUTHORIZED REPRESENTATIVE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AN/OR DAMAGE TO EQUIPMENT. CAUTION BEFORE ANY ELECTRICAL CONVERSION, VERIFY THAT THE BRANCH CIRCUIT WIRING IS ADEQUATE TO HANDLE ANY INCREASE AMPERAGE REQUIREMENTS. REFER TO THE ELECTRICAL SPECIFICATIONS LISTED BELOW.
Installation DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH. Pull lead from 208V tab and insert on 240V tab. c. For conversion from 480V, 3-phase to 460V, 3-phase: i. Verify that the branch circuit wiring is adequate for any increase amperage requirements (see table on page 8). ii. Complete “conversion label” (supplied in bag and adhere it to the control box near the UL dataplate). 5.
Initial Start-Up IMPORTANT BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. Now that the kettle has been installed, you should test it to ensure that the unit is operating correctly. 1.
Operation WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. The operator controls kettle heating with the thermostat dial. The dial turns heating element power on or off and sets the kettle operating temperature. A. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
Operation WARNING WHEN TILTING KETTLE 1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON. When removing cover: a. Firmly grasp plastic handle 2) USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING. 3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE. 4) STAND TO RIGHT OF KETTLE WHILE POURING—NOT DIRECTLY IN POUR PATH OF HOT CONTENTS. 5) POUR SLOWLY, MAINTAINING CONTROL OF KETTLE, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
Sequence of Operation The following “action-reaction” outline is provided to help understand how the kettle works. When the operator starts up the kettle by turning the operating thermostat dial from “OFF” to a desired setting, the thermostat switch closes. This lights up the heating indicator light and causes the contactors to close, allowing power to flow to the heating elements. When the temperature of the steam jacket reaches the value corresponding to the dial setting, the thermostat switch opens.
OM-TD OM-TD another container, being sure to avoid contact with hot product and hot basket or. . . Cleaning OM-TD Place basket with food on stable, flat WARNING Suggested Cleaning Supplies: surface, setting it inside a solid steamer 1. another container, being avoid KEEP WATER SOLUTIONS OUTsure OF tohot a. Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. or bake pan,AND to catch any remaining contact hot product hot basket CONTROLS ANDwith ELECTRICAL EQUIPMENT. b.
Cleaning CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW LABEL DIRECTIONS. h. The outside of the unit may be polished with a recognized stainless steel cleaner like Zepper from Zep Manufacturing Company. i.
Maintenance WARNING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. SEVERE BURNS CAN RESULT ON EXPOSED SKIN. FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT. NOTICE: Contact an authorized representative when repairs are required. A Maintenance & Service Log is provided at the back of this manual.
Maintenance WARNING TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND. 4. Jacket Filling Every day, before you turn on the unit, make sure the water level is approximately in the center of the water gauge glass. The jacket was filled at the factory with the proper amount of treated water, and is airtight, but over time steam may be vented and water lost. From time to time, you may need to restore the water to its proper level.
Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. X indicates items which must be performed by an authorized technician. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AN AUTHORIZED DISTRIBUTOR CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
Parts List for KTT PARTS LIST – TDB-20E/40E OM-TDB 19 OM-KTT/KTC-E 17
Parts List for KTT PARTS LIST – TDB-20E/40E 20 18 OM-TDB OM-KTT/KTC-E
Parts List for KTC OM-TDB OM-KTT/KTC-E 21 19
Parts List for KTT To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase. Key Description Part No. Key Description Part No.
OM-DEE/4 WIRING DIAGRAM - DEE/4 Wiring Diagram 20 OM-KTT/KTC-E 21
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date 22 OM-KTT/KTC-E Maintenance Performed Performed By
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-KTT/KTC-E 23
24 OM-KTT/KTC-E
OM-KTT/KTC-E 25
BLODGETT OVEN COMPANY www.blodgett.
