KCH-DS Series DIRECT STEAM CABINET BASE TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.
IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
TABLE OF CONTENTS DESCRIPTION PAGE 1.0 SERVICE CONNECTIONS .................................................................................. 4 2.0 INSTALLATION INSTRUCTIONS ........................................................................ 5 3.0 INTRODUCTION .................................................................................................... 7 4.0 BASIC FUNCTIONING ........................................................................................... 8 5.
1.0 SERVICE CONNECTIONS ELECTRICAL CONNECTION: (Tilt models only) 1/2" conduit connection to controls. Unless otherwise specified, Field Wire Electrical Connection to be 120 Volts, 60 Hertz single phase 10 Amps with grounding wire. DRAIN: 5/8 O.D. tubing to open floor drain. No Solid Connection. STEAM SUPPLY: 3/4" IPS for incoming steam. Min 5 PSI(34 kPa), MAX 30 PSI(207 kPa), 45 PSI (310 kPa) optional. S Important: Pressure reducing valve required if incoming steam pressure exceeds the kettle rating.
2.0 INSTALLATION INSTRUCTIONS WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Codes. WARNING: Plumbing connections must comply with applicable health, safety and plumbing codes. 1. Select a location to provide drainage directly below the draw-off valve. Allow sufficient rear clearance from the wall for the kettle cover to lift upright freely without obstructions. Allow for clearance to side service panels. 2. Level the unit.
INSTALLATION INSTRUCTIONS (Continued) 9. A control box with a power supply equivalent to electrical rating of the unit should be located nearby. A waterproof electrical connection for the power supply to the unit must be provided. 10. The relief valve on the kettle must not be adjusted or closed off as it is set to relieve excess pressure in the kettle. 11.
3.0 INTRODUCTION DESCRIPTION The Blodgett KCH-DS kettles are direct steam tilting models mounted in a modular cabinet base. It has a hydraulic pump and cylinder to tilt the kettle to any angle between zero and ninety degrees for complete emptying of food products. Includes a pan carrier that holds a 12" x 20" pan. (Pan not supplied.
4.0 BASIC FUNCTIONING 1. CAPACITIES All model names contain either a 30, 40 or 60 to indicate the capacity of that kettle in gallons. For example, model KCH-40DS indicates a tilting two thirds jacketed steam kettle mounted in a cabinet base, with a capacity of 40 gallons. CONTROLS The electric controls are in the upper right area of the kettle front. One control is an ON-OFF switch for the tilting mechanism. The second control, in the up position tilts the kettle forward to full tilt.
5.0 OPERATING INSTRUCTIONS WARNING: Do not tilt kettle with lid down. WARNING: The kettle is hot. Use care when operating and servicing the kettle. 1. Turn the power switch on only during tilt cycles. Running the hydraulic power unit continuously may overheat or damage the system. 2. Push the toggle switch to the up position. Check that the kettle begins to rise.
6.0 MAINTENANCE KETTLE No preventive maintenance is required other than adhering to the Cleaning Procedure instructions. HYDRAULIC SYSTEM SERVICE Set up regular schedule for checking the oil temperature, hydraulic hoses and keeping the equipment clean. A thick layer of dirt acts as insulation and prevents the hydraulic system from getting rid of heat. The hydraulic system has been adjusted and tested at the factory and no further adjustment should be needed.
7.0 HYDRAULIC SYSTEM ADJUSTMENTS There are three controls available on this power unit. The first is an adjustable relief valve mounted into the custom aluminum manifold block. The other two control the linear speed of the actuator. RELIEF VALVE: The relief valve is located underneath an aluminum hexagon cover on the side of the custom manifold block. This relief valve is factory set to 825 P.S.I. and locked and should not be adjusted.
8.0 CLEANING INSTRUCTIONS Your kettle should be cleaned immediately after each use when cooking a different product or when cooking is completed. Before cleaning, check that the kettle has cooled enough to touch it. 1. Check that the steam supply and power supply is OFF. 2. Rinse the inside of the kettle thoroughly and drain to remove any food particles. 3. Using a nylon brush, clean the kettle with a mild detergent and water. Never use steel wool or scouring powder as it will scratch stainless steel.
8.0 CLEANING INSTRUCTIONS (Continued) WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used. WARNING: Improper use of this procedure may damage your appliance! 1. Use undiluted white vinegar with a non-abrasive scouring pad (plastic) or cloth on the affected area to remove the rust stain.
HOUGHTON CANADA INC. 100 Symes Road, P.O. Box 113, Station D Toronto, Ontario, Canada, M6P 3J5 MATERIAL SAFETY DATA SHEET Review Date: October 22, 2002 Product Code: 07122016 COSMOLUBRIC HF 122 SECTION I - PRODUCT IDENTIFICATION Proper Shipping Name: WHMIS Hazard: TDG Hazard Class: Hazard Number: Chemical Family: Completed By: Telephone Number: Facsimile Number: DUNS Number: Hydraulic System Fluid, Other Than Petroleum Not Controlled Non-Hazardous Not applicable Mixture J.
SECTION IV - FIRE AND EXPLOSION HAZARD DATA Flash Point (Degrees Fahrenheit) Method Used LEL UEL NFPA Classifications, Health Fire Reactivity : : : : : : : 520 C.O.C.
SECTION VI - REACTIVITY DATA Stability: Stable [X], Unstable [ ] Incompatibility (Materials to Avoid): Strong Oxidizers Hazardous Decompostion Products: Thermal, Oxides of Carbon Hazardous Polymerization: May Occur: [ ], Will Not Occur [X] SECTION VII - SPILL OR LEAK PROCEDURES Potential as a Pollutant: Not considered a pollutant if effective waste disposal methods are utilized. Keep out of sewers and streams. Spill, Leak or Release: Apply dry absorbent material and sweep up.
ADDITIONAL PRODUCT INFORMATION Carcinogens as Defined By: NTP: None IARC: None OSHA: None Cercla Reportable Quantity (Ibs.): None RCRA Hazardous Waste Number: Not Applicable CEPA: All components of this product are listed on the Domestic Substances List (DSL) as encoded in the extract of the Canada Gazette, Part I.
