BLT/BLP-E Series ELECTRIC BRAISING PAN INSTALLATION - OPERATION - MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. POST IN A PROMINENT LOCATION Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier.
IMPORTANT - READ FIRST - IMPORTANT CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID WARRANTY. WARNING: ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
IMPORTANT - READ FIRST - IMPORTANT WARNING: BE CAREFUL TO AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL. CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
Table of Contents Important Operator Warnings ......................................................page 1-2 References.................................................................................... page 3 Equipment Description............................................................... page 4-5 Inspection and Unpacking ............................................................ page 6 Installation ..................................................................................
Equipment Description The BLT/BLP is a stainless steel, electrically heated Braising Pan which is equipped with integrated heating elements, a hand operated or motor powered tilting mechanism, electrical controls and a hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain-marie, or food warmer and server. It can also be adapted for use as a non-pressure steamer. The pan body is constructed of heavy-duty stainless steel, welded into a solid piece.
Equipment Description The following optional equipment may be added to any floor model listed above: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Inspection & Unpacking CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent. CAUTION UNIT WEIGHS 420 TO 560 LB (190 TO 255 KG).
Installation CAUTION BEFORE ANY ELECTRICAL CONVERSION, VERIFY THAT THE BRANCH CIRCUIT WIRING IS ADEQUATE TO HANDLE ANY INCREASE IN AMPERAGE REQUIREMENTS. REFER TO THE ELECTRICAL SPECIFICATIONS LISTED BELOW. WARNING INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. Electronic spark ignition Internal wiring for the Braising Pan is supplied complete.
Installation 6. For conversion from 3-phase to 1-phase a. Verify that the branch circuit wiring is adequate for any increased amperage requirements. (See table on previous page) b. 1-phase requires two jumper wires. One jumper wire exists on the terminal block for 3- phase input. The second jumper wire is located in a plastic bag inside the control box. c. Attach jumper wires to terminal block as per wiring diagram for 1 phase supply. d.
Operation WARNING KEEP THE AREA AROUND BRAISING PAN FREE AND CLEAR OF COMBUSTIBLE MATERIALS. A. CAUTION KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS. CAUTION REPLACE THE HOLE PLUG BEFORE CLEANING OTHERWISE WATER COULD ENTER THE ELECTRICAL CONTROL BOX AND DAMAGE THE PARTS. WARNING WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER: 1) USE CONTAINERS DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
Operation CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300°F. DAMAGE TO THE PAN COULD RESULT. C. CAUTION DO NOT OVERFILL THE BRAISING PAN WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW THE PAN BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING PRODUCT AND SAFE TRANSFER. WARNING AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
Sequence of Operation The following “action-reaction” outline is provided to help you understand how the braising pan actually functions. When you start up the pan by turning the thermostat from “OFF” to a desired temperature, the thermostat switch closes. This causes the contactors to close, and allows power to flow to the heating elements and the indicator light. When the pan temperature reaches the value set on the thermostat dial, the thermostat switch opens and causes the contactors to open.
Cleaning WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. DO NOT USE A HIGH PRESSURE HOSE TO CLEAN THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC. A. Suggested Tools 1. A good stainless steel cleaner 2. Brushes in good condition 3. Cloth for cleaning controls 4. Chlorine sanitizer 5. Heavy Duty Cleaner (if required) CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
Cleaning CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION. 11. Following supplier instructions, apply the sanitizing agent after the unit has been cleaned and drained. Thoroughly drain off the sanitizer. CAUTION KEEP CAUSTIC COMPOUNDS SUCH AS FRYER BOILOUT CLEANERS AWAY FROM ALUMINUM PARTS OF THE LID HINGE SYSTEM AND THE COUNTERBALANCE ASSEMBLY. HIGHLY CAUSTIC COMPOUNDS COULD DAMAGE THIS MATERIAL. 13.
Maintenance WARNING ELECTRIC POWER ALWAYS SHOULD BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS. Your braising pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work. WARNING DISCONNECT ELECTRICAL POWER FROM THE UNIT BEFORE ATTEMPTING TO GREASE THE TRUNNION BEARINGS.
Troubleshooting Your braising pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Service Representative. If an item on the list is followed by X, the work should only be performed by a qualified service representative. WARNING ELECTRICAL POWER MUST BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS.
Parts List Stand & Foot Assembly Key Description Part # 1 CASTER KIT (SET OF 2 WITH BRAKE AND 2 W/O BRAKE) 170810 1 CASTER WITH BRAKE (W/O FOOT ADAPTER) 146513 1 CASTER WITHOUT BRAKE (W/O FOOT ADAPTER) NOT SHOWN 146515 2 FOOT ADAPTER 146516 3 FLANGED FOOT (W/O FOOT ADAPTER) 146521 4 BULLET FOOT (W/O FOOT ADAPTER) 146628 5 FRICTION RING 146520 16 OM-BLT/BLP-E
Parts List Cover & Counterbalance Assemblies Key Qty Description Part # 1 1 COVER & COUNTERBALANCE ASSEMBLY, 30 GALLON - NO KNOB 158643 1 1 COVER & COUNTERBALANCE ASSEMBLY, 40 GALLON - NO KNOB 158658 3 4 STUD WELD, 1/4”-20 X 1-1/4” 012589 4 4 WASHER, LOCK 3/8” 005618 5 4 SCREW, HEX HEAD CAP 3/8”-16 X 1” 005612 6 4 NUT, HEX 3/8”-16 005619 7 4 DOME NUTS, 1/4-20 090567 8 2 SCREW, TRUSS HEAD, #10-32 X 3/8” 004173 9 1 VENT COVER ASSY.
Parts List 8 9 17 13 3 5 20 18 21 1 2 18 OM-BLT/BLP-E
Parts List OM-BLT/BLP-GE 19
Parts List To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase. KEY DESCRIPTION PART NO. KEY DESCRIPTION PART NO.
Parts List Manual Tilt Assembly Key Qty Description Part # 1 1 GEAR CARRIER 002624 2 1 SHAFT, HANDWHEEL 144834 3 1 GEAR, WORM 128001 4 1 GEAR SECTOR 009829 5 1 KEY GIB 012031 6 1 HANDWHEEL 139152 7 2 PIN ROLL 012614 8 2 SCREW SET SOCKET 012060 9 2 BEARING ROLLER 002790 10 2 BEARING SLEEVE 137239 11 1 PLUG PIPE 010286 14 1 FITTING GREASE 90 (NOT SHOWN) 012195 15 1 BUSHING SNAP (NOT SHOWN) 000453 16 2 WASHER LOCK 005618 17 2 SCREW HEX HEAD CAP 0056
Parts List Power Tilt Assembly Key Qty 1 1 2 1 3 4 4a 4b 4c 4d 4e 5 6 6a 7 8 9 10 11a 11b 11c 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 11d 2 12 13 5 5 14 3 15 16 2 2 17 2 18 - 1 1 - 1 - 1 - 2 - 1 - 1 22 Description Part # ELECTRIC TILT SHAFT POWER LIFT MOTOR [204/240 VOC] SHAFT COUPLING GEAR CARRIER ASSY CARRIER GEAR BEARING ROLLER BEARING SLEEVE PLUG PIPE FITTING GREASE 90 GEAR, WORM GEAR SECTOR SCREW SET SOCKET KEY GIB PIN ROLL MOTOR BRACKET REAR MOTOR BRACKET FUSE HOLDER [MOTOR] F
Schematics 30 Gallon Manual Tilt OM-BLT/BLP-GE 23
Schematics 30 Gallon Power Tilt 24 OM-BLT/BLP-E
Schematics 40 Gallon Manual Tilt OM-BLT/BLP-GE 25
Schematics 40 Gallon Power Tilt 26 OM-BLT/BLP-E
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-BLT/BLP-GE 27
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date 28 OM-BLT/BLP-E Maintenance Performed Performed By
OM-BLT/BLP-GE 29
BLODGETT OVEN COMPANY www.blodgett.
