Grill Cart Assembly

-Attaching the handles to the cart doors and or drawers. These are the only screws that will not be
found in the hardware pack as they are packaged with the handles themselves.
-Attaching the grill head to the cart: Screws used will be a M5x25 screw. (these are the longest screws in
the package and you will need 2 screws for this step.)
1. Attaching casters to grill cart – Using your assistant and taking care as to not scratch the cart,
lay the grill cart on its back to expose the 4 locations where the casters install. Using the
hardware mentioned above, attach the 4 casters using 4 screws and 4 lock + flat washers per
caster. Tighten completely and lock the casters in place via the locking mechanism on each
caster. Flip the cart right side up on the casters where it will remain for the rest of the assembly
process.
2. Remove the shipping support bar - Towards the front of the grill cart, you will find a metal
support bar running from left to right that needs to be removed. This is sent for shipping
purposes and can be discarded after removing. (some models)
3. Attach the LP Tank Support – This piece gets installed on the underneath side of the cart with
the two screws going into it from the top of the bottom cart panel. The large bolt on the LP tank
support threads into the LP tank’s lower ring to hold it firmly onto the cart bottom. Install the LP
tank support with two screws and tighten.
4. Attach Side Shelves – When installing the shelf brackets, there will be two identical pairs with
one from each pair being used per shelf. To insure proper installation make sure the arrow is
pointing up and the side mounted pegs are pointing outward. Attach the left hand bracket using
the 4 fasteners listed above but do not tighten. There is a groove cut in each side of the shelf
which accepts the male post on the bracket. Place the shelf groove into the attached left hand
bracket first and hold it in place. Place the right hand bracket into the shelf then hold it into
position on the cart where the bracket mounts to the cart. Four screws per shelf are used to
attach to the right and left side panels. Both shelves are exactly the same and can be used on
either side. Start all 4 screws into the side panel as the shelf can then simply be placed over the
screws and pushed downward in place. Once in place, tighten completely.
5. Attach the Transformer- The transformer mounting position is located on the back cart panel
and will have 4 screw openings that match with the mounting section of the transformer. Install
the transformer on the inside of the grill cart and attach with the 4 fasteners and screws
mentioned above.