Blaze King OWNER'S INSTALLATION AND OPERATION Manual Blaze King Catalyst Stove MODELS KING KE1107 / KEJ1107 CLASSIC, ULTRA & LEGS MODELS PRINCESS PE1006 / PEJ1006 CLASSIC, ULTRA & LEG MODELS CATALYTIC SOLID FUEL WOOD HEATERS SAVE THESE INSTRUCTIONS Manufactured By E Valley Comfort Systems Inc. 1290 Commercial Way Penticton, BC V2A 3H5 CANADA Phone: 250-493-7444 Fax: 250-493-5833 Blaze King Industries 146 A Street Walla Walla, WA 99362 U.S.A.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
Safety Warning IF THIS BLAZE KING STOVE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. THIS STOVE MUST BE CONNECTED TO EITHER: 1. A LISTED FACTORY BUILT CHIMNEY SUITABLE FOR USE WITH SOLID FUELS AND CONFORMING TO, ULC629 IN CANADA OR UL-103HT IN THE USA. 2. A CODE-APPROVED MASONRY CHIMNEY WITH A FLUE LINER.
To Our Valued Customers Dear Customer: Thank you for purchasing a Blaze King, King or Princess catalytic wood burning stove (hereafter referred to as "stove"). This owner's manual explains the steps required to safely assemble, install, operate, and maintain your new stove. Be a responsible stove owner; carefully read these requirements for safe installation and proper operation BEFORE installing and using your stove. Obtain permits from the Building Inspector or Fire Department, if local laws require.
Table Of Contents Section......................................................................................................................................................................................... Page APPROVAL LABEL ......................................................................................................................................................................... 2-3 SAFETY WARNING.............................................................................................
Table Of Contents Section......................................................................................................................................................................................... Page Venting Systems................................................................................................................................................................................18 Chimney Connector ....................................................................................
Warranty BLAZE KING LIMITED WOODSTOVE WARRANTY - KE/PE KEJ/PEJ WHAT THE WARRANTY COVERS: This warranty contains different terms which cover different parts of the stove.
Definitions ALCOVE For the purposes of this manual, an alcove is defined as A recess or partly enclosed extension connected to, or forming part of, a room. It may be on either an interior or exterior wall. The minimum Dimensions for an alcove in which this stove may be installed are shown on page 22. BUILDING CODES AND PERMITS Most areas require a permit from the city or county Building inspector, or Fire Marshal. Check local building codes before beginning installation.
Definitions CLOSE CLEARANCE Installing a stove closer to combustibles by using side or rear shields, fan kits or double wall close clearance connectors Close clearance connectors must be from the same manufacturer as the listed prefabricated chimney. COMBUSTIBLE MATERIAL Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or other materials that will ignite and burn, whether flame proof or not, or whether plastered or un-plastered.
Definitions CAUTION DO NOT USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR -'FRESHEN UP" A FIRE IN THIS APPLIANCE. KEEP THESE FLAMMABLE LIQUIDS WELL AWAY FROM THIS APPLIANCE WHILE IT IS IN USE. HEARTH The bricked floor area within the fire chamber of a fireplace or fireplace stove. The bottom of the firebox. Build the fire directly on the Hearth.
Safety SAFETY WARNING IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. CAUTIONS: 1. NEVER vent the stove to other rooms of the building.
Safety The cross-sectional area must not be less than that of the flue collar unless approved by your local inspector. Relining or rebuilding may be necessary to make a Masonry Chimney safe. A code-approved chimney with a flue liner is most important for safe, satisfactory operation of any wood heating system. Inspect the Chimney and Chimney Connector (if installed) at least twice each month during the beating season. Any leak must be repaired. A chimney fire or deterioration can enlarge the hole.
Safety ELECTRICAL POWER If the optional fans are installed, connect this unit to a properly grounded, 110-volt electrical outlet. Do not route the power in front of, or under, the stove. DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.
Specifications Specification KE / KEJ 1107 PE / PEJ 1006 Minimum heat output Maximum heat output Overall efficiency, weighted average Method, CSA-B415 Wood capacity (approximate) White oak Fir Recommended wood length Total weight, with firebrick Width, without removable bypass handle Depth, with optional fan kit Height (including Flue Collar) -Classic - Parlor - Ultra 8,750 Btu/hr 47,000 Btu/hr 82.5% 6,400 Btu/hr 40,000 Btu/hr 82.5% 90 lbs. 60 lbs. 18 inches 410 lbs. 30.00 inches 30.17 inches 60 lbs.
Preparation And Assembly WARNING IMPROPER ASSEMBLY AND/OR INSTALLATION OF YOUR BLAZE KING WOODSTOVE OR FAILURE TO OPERATE IT ACCORDING TO THE GUIDELINES DETAILED IN THESE INSTRUCTIONS, WILL VOID THE STOVE WARRANTY, CAN CAUSE A HOUSE OR CHIMNEY FIRE, AND MAY ENDANGER YOUR FAMILY. FOR YOUR SAFETY, FOLLOW THE ASSEMBLY AND INSTALLATION INSTRUCTIONS CAREFULLY. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
Preparation and Assembly CHIMNEY HEIGHT AFFECTS DRAFT Tall chimneys usually provide a strong, dependable draft. The chimney should be kept warm to enhance the draft. This will also reduce creosote accumulation caused by smoke and condensation of water vapor. A buildup of creosote can reduce the draft and will become a potential fire hazard. Chimney tops should NEVER be near trees or other tall objects that might cause downdrafts.
Installation – General Instructions FLOOR PROTECTOR The stove must be placed on a floor protector. A floor protector is a noncombustible surfacing applied to the floor area underneath and extending in front, to the sides and to the rear of a heat producing appliance. To provide the proper clearances, the floor protector must extend 16” (18” for Canada) in front of the loading door opening. 8" from each side of the loading door opening. KEJ floor protector must be no smaller than 34” x 45".
Installation – General Instructions Chimney connector sections must be attached to the stove and to each other with the crimped end toward the stove (Fig. 8). This allows creosote to run into the stove and not onto the outside of the pipe. All joints should be secured with three metal screws. Otherwise, in the event of a creosote fire, the connector may vibrate apart. Fig. 8 Flue Gas Direction For proper operation the chimney connector should be as short as possible.
Installation – General Instructions Fig. 11 Clearances—Masonry To Combustibles 4. A chimney must be the required height above the roof or other obstruction for safety and for proper draft operation. The requirement is that the chimney must be at least 3 feet higher than the highest point where it passes through the roof and at least 2 feet higher than the highest part of the roof or structure that is within 10 feet of the chimney, measured horizontally (Fig. 12).
Installation – General Instructions Prefabricated chimney with metal supports as a thimble For the method of installation to a masonry chimney shown in Fig. 15 and 16, it will be necessary to purchase a 12-inch long section of prefabricated listed chimney to use as a thimble. Purchase a wall spacer, trim collar and wall band that are manufactured to fit the chimney section you purchase.
Installation—General When a metal prefabricated chimney is used, the manufacturer's installation instructions must be followed precisely. You must also purchase (from the same manufacturer) and install the ceiling support package or wall pass through and "T" section package, fire stops (when needed), insulation shield, roof flashing, chimney cap, etc. Maintain the proper clearance to the structure as recommended by the manufacturer.
Clearances To Combustible Surfaces FAILURE TO ALLOW THE REQUIRED CLEARANCES TO COMBUSTIBLE MATERIALS OR TO PROVIDE ADEQUATE FLOOR PROTECTION CAN CAUSE A HOUSE FIRE. SUCH A FIRE CAN RESULT IN DAMAGES TO PROPERTY AND SERIOUS INJURY OR DEATH. Alcove Dimensional Requirements: Minimum Width 47"(KE 51”), Maximum Depth 48", Minimum Height above Stove Top, 49" Total Alcove height for Classic (PE/KE)= 76”/ 81.25”, Parlor (PE/KE)= 81”/ 84.50” and Ultra (PE/KE)= 82”/ 85.
Installation Instructions NOTE Following are requirements for both KEJ and PEJ, to attain clearances on the previous page. Various shield and fan kits are further described in the OPTIONS section, starting on page 29, Where these instructions refer to “Listed, prefabricated chimney” that chimney and the accompanying close clearance connector must be a listed factory built chimney suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA. 1.
Installation Instructions RESIDENTIAL, ROOF EXIT, STANDARD AND REDUCED CLEARANCE, WITH PREFABRICATED CHIMNEY. Refer to Fig. 21 and 23. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shields are purchased , they are easiest to mount before the stove is installed. See instructions packed with each kit. When a metal prefabricated chimney is used, the manufacturer's installation instructions must be followed precisely.
Installation Instructions RESIDENTIAL, WALL EXIT, STANDARD AND REDUCED CLEARANCE, WITH PREFABRICATED CHIMNEY Refer to Figures 24, 25, and 26. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shield are purchased, they are easiest to mount before the stove is installed. See instructions packed with each kit. When a metal prefabricated chimney is used, the manufacturer's installation instructions must be followed precisely.
Installation Instructions RESIDENTIAL, WALL EXIT, STANDARD AND REDUCED CLEARANCE, WITH MASONRY CHIMNEY Refer to Fig. 24, 25, and 26. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shield are purchased, they are easiest to mount before the stove is installed. See instructions packed with each kit. 1. Set floor protection and stove in location; refer to the clearance dimensions listed on the label and in these instructions. 2.
Installation Instructions MOBILE HOME AND RESIDENTIAL ALCOVE, ROOF EXIT, PREFABRICATED CHIMNEY Refer to Fig. 21, 22, and 23 Clearances from Table #I BEFORE INSTALLATION Side Shields and either Rear Shield OR Fan kit are required for these installations. They are easiest to mount before the stove is installed. See instructions packed with each kit. When a metal prefabricated chimney is used, the manufacturer's installation instructions must be followed precisely.
Cutaway View Flue pipe Optional Leg Kit is Available for PE / PEJ 1006 or KE/KE1107 Fig. 31 Cutaway View with major internal components — Model PEJ1006, KE1107 29 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
Optional Accessories SIDE SHIELD KIT, KE1107 (P/N S/SK1107) SIDE SHIELD KIT, PE1006 (P/N S/SP1006) SIDE SHIELDS ARE STANDARD ON THE ULTRA MODEL REQUIRED FOR: MOBILE HOME, any installation RESIDENTIAL REDUCED CLEARANCE RESIDENTIAL ALCOVE TOOLS NEEDED FOR INSTALLATION 1. Pliers, or wrench INSTALLATION (both models) 1. Place one of the Side Shields in place on the stove. (The shields will only fit on the sides for which they are intended.
Optional Accessories FAN KIT ASSEMBLY, KEJ and PEJ (P/N Z1714) either this Fan Kit or the Rear Shield (KE # R/S1107 or PE # R/SP1006) is REQUIRED FOR: MOBILE HOME, ANY INSTALLATION RESIDENTIAL ALCOVE RESIDENTIAL CLOSE CLEARANCE NOTE: Fan Kit should be installed before the stove is placed into position TOOLS NEEDED FOR INSTALLATION 1. Square (Robertson) screw driver. INSTALLATION (both models) Fan kits are shipped fully assembled and electrically wired.
Optional Accessories OUTSIDE AIR KIT, KEJ and PEJ (PIN 1726B) REQUIRED FOR: OPTIONAL FOR: ALL MOBILE HOME INSTALLATIONS ALL RESIDENTIAL INSTALLATIONS TOOLS NEEDED FOR INSTALLATION 1. 1/4" or 3/8" drill motor 2. Saber saw 3. Saber saw wood & metal blades 4. 5/16" nut driver or wrench 5. 7/16" wrench 6. Small tube of hi-heat silicone The outside air inlet hose is a flexible tube to bring outside air for combustion into the stove from outside the residence, through the wall or up through the floor.
Operation Your stove’s performance (including its efficiency, pollutant emission level and service lifetime) depends largely on how it is operated. You, then, are the most important factor affecting performance. Read these operation instructions carefully. BEFORE PROCEEDING FURTHER, be sure to read the following: SAFETY INFORMATION: Pages 12 through 15. CLEARANCES TO COMBUSTIBLE MATERIALS: Pages 23 through 29. FLOOR PROTECTION INFORMATION: page 18. The six major needs of a well-controlled fire are: 1.
Operation 1. When nearly all the wood in the firebox is burning, finish loading the stove. Lay the wood front to back, as far to the back of the stove as possible. At this time you should close the bypass door. CAUTION: Do not abuse the glass door by slamming it or striking it. Do not force the door closed if there is wood in the firebox that is obstructing it. Other than during the initial startup sequence, DO NOT burn the stove with the by-pass open.
Disposal Of Ashes ********************WARNING******************** NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON MONOXIDE AND/OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.
Maintenance ASH REMOVAL Ashes may be removed at any time, but must be removed when they approach the level of the door opening. DO NOT remove all ashes from the stove as a wood fire burns best when made on a bed of ashes. The frequency with which you need to empty the ashes depends on the type of fuel being used. Hardwoods, unless the coals are raked to the front of the firebox before each reloading, will leave more ashes than softwoods.
Maintenance GASKET INSPECTION Inspect the gasket for physical deterioration, missing sections or obvious leakage-. The stove front should make a groove in the gasket material - one side of the groove (toward the inside) will often be dark or black, and the other side (toward the outside) should be light or white. Dark smudges on the outside of the groove may indicate a smoke leak.
Maintenance CATALYTIC COMBUSTOR, REPLACEMENT The catalytic thermometer on top of the stove should read in the active zone after the stove has been in operation for several hours. If the thermometer's indicator needle does not stay above the 1/3 mark in the active zone, even with a hot fire, over a 7-10 day period of regular use, the catalyst may need replacement. If the combustor must be examined or replaced, follow this procedure: 1. Allow the stove to burn out and cool down. 2.
Maintenance OPTIONAL FAN ASSEMBLY Routine maintenance of the OPTIONAL Fan Assembly on the back of the stove is not required. However, should it become necessary to replace an individual fan from your local dealer. PAINT If the finish on the stove ever becomes blemished, you can repaint with high temperature paint available from your dealer. DO NOT paint the stove while it is HOT. RHEOSTAT REPLACEMENT The fan rheostat seldom fails.
Troubleshooting Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided. The six major needs of a well-controlled fire are: 1. Knowledgeable, interested operator. 2. Adequate air supply. 3. Firewood of good quality and proper size. 4. Catalytic combustor in good condition. 5. Clean chimney, properly sized and installed. 6. Door gasket tight and firm.
Troubleshooting PROBLEM: Too much heat. CAUSE By-Pass door left open. SOLUTION Close the by-pass door. Thermostat set too high. Lower thermostat setting. Loading door gasket leaking, admitting excess air into firebox. Replace door gasket and/or adjust door, page 35. Excessive draft in the chimney. Measure draft with a Manometer See DRAFTS, page 38 Consult your Blaze King dealer or a chimney sweep. Install a cap. Thermostat not operating properly Consult your Blaze King dealer. Wood is too small.
Troubleshooting continued from page 40…. Wood too green or wet. Use seasoned wood. Combustor plugged or coated. Clean combustor, see Page 36 Combustor not functioning. Check and test combustor If needed replace combustor. See page 37 Thermostat not operating properly. Consult your blaze King Dealer. By-pass door leaking or not closing completely. Inspect and clean area around by-pass doors. Adjust or repair as necessary. Consult your Blaze King Dealer.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
Addendum—Your First Fire Your First Fire! Forget everything you ever learned about how to burn or operate a run of the mill wood stove. You now own the finest wood stove ever made and in order to get peak performance you will need to follow these steps. You can’t just throw in some newspaper and a log or two and light a match. Your stove won’t work using conventional methods such as those used when burning inefficient wood stoves. Your Blaze King is designed to give you far more heat for your time & money.
Before we begin, keep in mind that your new Blaze King catalytic wood stove will not burn the same as any other wood stove and you may not see any large amount of flames once you have the stove in full operation. The only time you will see a large amount of flames is when you either burn the stove on High (thermostat setting) or each time you open the By-Pass or Front Loading door when you add wood. Your first step is to get around 5 pounds of small wood strips.
STOVES EQUIPPED with ASH DRAWERS WARNING NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON MONOXIDE AND/OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non combustible floor or on the ground, well away from all combustible materials, pending final disposal.
Süd Chemie Prototech Major Cleaning Procedures for Süd Chemie Prototech Catalystic Combustors Ceramic < Stainless steel (same cleaning procedure) 55 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Date Printed: 4/7/11 Version 1.
