Noise emitted by machinery and equipment (Minibike BLATA ORIGAMI B1) - Measurement of emission sound pressure levels at a work station and at other specified positions. Levels measured by authorized person ( TUV CZ s.r.o.). Test record (no. : 816/90/06/BT/IZ/H) is deposited with producer. RPM 2600 rpm (idling speed) 11 000 rpm Average level of the acoustic pressure A at a work station (ČSN EN ISO 11202) LAeq = 85.
SAFETY WARNING Always pay attention to the instructions and safety warnings below This manual contains important safety information and instructions which should be read carefully before operating the vehicle. For your own safety and the safety of others follow these rules. Neither manufacturer nor distributor is responsible for injuries caused by unsafe and improper use of the vehicle.
SERVICE MANUAL FOR USE AND MAINTENANCE AND SPARE PARTS LIST For your own safety and the safety of others Follow these recommendations in order to use your MINIBIKE safely and correctly. Read the instructions CAREFULLY, failure to do so may place yourself and others in extreme and or ultimate DANGER. If you do not understand the instructions and Data then, you are not to attempt to operate this Minibike under any circumstances. It may be used for show purposes only! CONTENTS PAGE INTRODUCTION ...............
INTRODUCTION The Minibike Origami B1 is designed and built for use on a paved closed circuit track. The track should be clean and without obstacles of any kind. Qualified adults and younger persons can drive the minibike. Children can drive the minibike only under the supervision of a responsible adult person. The minibike is constructed especially for racing competitions on special racing tracks. Minibike Blata should not be used during winter season and under bad weather conditions.
UNPACKING AND SETTING UP BEFORE RIDING The minibike is delivered in a cardboard carton and packed with folded handlebars and brake levers. After unpacking, set up the handlebars into the position, that suits the best for driving. The maximum pulled brake lever position should not touch on the handlebar grip. After setting up, tighten the handlebar sleeve (clip-on) nuts 1; tighten the brake lever bolts and the throttle assembly 3. See, Fig.1. By loosening the nut M8 (P/N 920.010.
Check the tire inflation – 200 kPa (2 bars) or (28 to 30psi) to be commensurate with the driver’s weight. The Tyre pressure should never exceed 2,5 bars, (38psi) in either the front or rear wheel. IMPORTANT NOTICE: If the coolant level rises in the balance tank, switch off the engine immediately! Check the drive of the coolant pump and sealing of the cooling system. After these steps, execute the ventilation of the Radiator.
PERIODIC MAINTENANCE Periodic maintenance is the best way to help the machine perform well, give longevity and provide safety and low cost operation. In addition, you will be spared from many worries from self caused problems, resulting from poor maintinence or no maintinence. A - Before every ride: 1. Check the Cables and efficiency of brakes. 2. Check the lubrication and chain tension settings. The chain free play should be (5 mm) (.200in) After every ride clean the minibike carefully and keep it clean.
ADJUSTING THE BRAKES Small incremental brake adjustment Free play at the handlebar lever is effected by turning the knurled end on the cable adjustor. This will allow the lever to be set at the nominal to ¼ inch of free lever movement. Basic brake adjusting: Screw in the knurled cable adjustor at the brake lever so the cable is in it’s most slack starting position.. At the caliper, loosen the nut, No. 3 and tighten the adjustable bolt No. 4, so the wheel cannot turn. Back off bolt No.
REMOVE AND REPLACE THE FRONT WHEEL - FIG. 5 Before dismantling the front wheel it is necessary to remove the front brake pads from the front brake, so it is possible to move the brake caliper from the wheel and be able to draw out the wheel and tire. Remove the front axel nut. M10 (920.011.01) Draw out the axel from the fork and wheel. Remove the wheel by an easy pull downwards from the forks.
FIG.
FIG.
FIG.
11
OBR.
ENGINE COMPLETE: FIG.
FIG.
FIG.
FIG.
340.000.00 120.041.00 310.040.00 330.001.42 330.002.21 330.004.30 330.004.31 330.004.32 330.004.33 330.005.00 330.008.00 330.010.00 330.011.00 330.015.00 330.016.00 330.017.00 330.018.01 330.021.00 330.022.00 330.023.00 330.024.00 330.025.00 330.028.01 330.029.00 330.030.00 330.032.00 330.039.00 330.040.00 330.045.00 330.046.00 330.047.00 330.049.00 330.051.00 330.052.00 330.058.01 330.058.30 330.059.01 330.065.20 330.066.01 330.067.00 330.068.00 330.073.43 330.080.08 330.083.04 330.085.00 330.085.50 330.
344.006.00 344.007.00 344.009.00 344.010.00 344.011.00 344.012.00 344.015.00 119.035.00 129.007.00 129.008.00 129.009.00 129.017.00 319.001.00 319.002.00 319.007.00 319.011.01 319.012.02 319.012.03 319.012.04 319.012.05 319.020.00 329.001.00 339.012.01 349.002.00 349.004.00 349.005.00 349.006.00 349.008.00 349.009.00 349.010.00 349.012.00 349.013.00 349.014.00 349.015.00 349.016.01 349.017.00 349.018.00 349.020.
FIG. 6 FIG. 16 MP - 1 159.019.
REPLACEMENT OF TIRE – FIG. 10 Remove the wheel from the minibike. For the front wheel unbolt the brake disk and for the rear wheel, the brake disk and sprocket. Deflate the tire, by removing the valve stem. Place the wheel on a hard surface and press the tire bead from the wheel rim in to the middle relief at centre of rim. Tire is ready to be removed from the rim at this time and is done in the conventional manner. After fitting new Tire and Tube (if necessary) to the rim, you can inflate 28 to 30 psi.
MAINTENANCE OF COOLING SYSTEM 1. Liquid filling: Place the minibike on the stand. Dismantle the seat and very carefully check all the joints on the hose. For older minibikes do not forget to check for holes and other damages to the hose. To fill the cooler system, 0.5 liters of the coolant is needed. In case the minibike will be used during the wintertime, do not forget to use the anti-freeze coolant.
PART NAME TORQUE SETTINGS (1 FT-LB = 1.
NON USE AND STORAGE PROCEDURE It is recommended to drain out all fuel from the tank and carburetor. Inflate the tires to the working pressure and put the minibike on the stand. During a *long storage period, unbolt the spark plug and insert a couple of drops of the motor oil into the cylinder. Pull the starting rope a couple of times so a film of oil covers and evenly coats the cylinder walls and piston rings. * Long period is 90 days and longer.
It is a great honor for us, that you have chosen our product. We believe that the MINIBIKE will work for you without problems and will bring you much pleasure and fun. The producer of the MINIBIKE is BLATA Company. Manufacturing Number …………………………. CZ Signature of the technical control: ……………………… This manual served also as a GUARANTEE LIST. Please, after receiving the product check the manufacturing number and the date of sale. In the case of a claim it is necessary to submit this guarantee list.
COPYRIGHT C BLATA 2007
