Service manual

TORQUE SETTINGS
(1 FT-LB = 1.3558 Nm)
PART NAME QTY TORQUE SETTING (FT-LB) SECURED BY
ENGINE
Cylinder head, liquid cooled – M6 6 14
Cylinder – nuts M6 4 13
Intake manifold – M5 4 7
Starter cover – M6 3 15
Ratchet wheel –bolt M6 1 13 Loctite 243
Magneto (rotor) – nut M10 1 34
Starter prowls – bolts M5 2 7.5 Loctite 243
Ignition coil – bolts 2 7.5
Ignition coil holder – bolt M6 1 11
Crankcase halves – M6 5 21
Clutch base – nut M8 1 30 Loctite 243
Clutch case – bolts M6 3 14
Pinion bearing case – bolts M6 2 14
Reeds - bolts M3 4 1 Loctite 243
Float chamber – bolts M4 2 3
Slider cover (carburetor) – bolts M4 2 3
Fuel filter cap – bolt M5 1 3.5
Pinion - M8 1 30 Loctite 243
FRAME
Front wheel axle - nut M10 1 47.5 Self - locking
Front brake rotor – M5 3 20.5
Front brake bracket – M6 2 17 Loctite 243
Brake mount –M5 2 13 Loctite 243
Steering shaft – M10 1 27 Self - locking
Handlebar clip-on –M8 2 25
Fork brackets – M5 4 12
Steering stem – M6 2 24.5
Engine bracket, top –M6 2 20.5
Engine bracket, head – M8 1 25 Self - locking
Engine bracket, bottom – M8 1 30 Self - locking
Rear wheel axle – nut M10 1 47.5 Self - locking
Rear brake rotor – M5 3 20.5
Sprocket – M5 3 20.5
Foot rests – M8 2 27 Self - locking
Chain guard –M6 1 21
Sprocket guard – M5 1 14
Rear brake holder –M5 2 13 Loctite 243
Expansion chamber – M6 2 7 Self - locking
Fairing, seat and rear fender – M6 9 8
Rear caliper anchor plate –M6 1 17
Handlebar clips – M6 2 11
Brake levers clips – M5 2 5
Throttle clip (handlebar) – M5 2 7
Throttle plastic cover – M4 2 3
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