Noise emitted by machinery and equipment (Minibike BLATA ELITE 14) - Measurement of emission sound pressure levels at a work station and at other specified positions. Levels measured by authorized person ( TUV CZ s.r.o.). Test record (no. : 814/90/06/BT/IZ/H) is deposited with producer.
SAFETY WARNING Always pay attention to the instructions and safety warnings below This manual contains important safety information and instructions which should be read carefully before operating the vehicle. For your own safety and the safety of others follow these rules. Neither manufacturer nor distributor is responsible for injuries caused by unsafe and improper use of the vehicle.
MINIBIKE – ELITE14 – 4,2 SERVICE MANUAL FOR USE AND MAINTENANCE AND SPARE PARTS LIST For your own safety and the safety of others Follow these recommendations in order to use your MINIBIKE safely and correctly. Read the instructions CAREFULLY, failure to do so may place yourself and others in extreme and or ultimate DANGER. If you do not understand the instructions and Data then, you are not to attempt to operate this Minibike under any circumstances.
INTRODUCTION The Minibike Elite 14 – 4,2 is designed and built for use on a paved closed circuit track. The track should be clean and without obstacles of any kind. Qualified adults and younger persons can drive the minibike. Children can drive the minibike only under the supervision of a responsible adult person. The minibike is constructed especially for racing competitions on special racing tracks. Minibike Blata should not be used during winter season and under bad weather conditions.
UNPACKING AND SETTING UP BEFORE RIDING The minibike is delivered in a cardboard carton and packed with folded handlebars and brake levers. After unpacking, set up the handlebars into the position, that suits the best for driving. The maximum pulled brake lever position should not touch on the handlebar grip. After setting up, tighten the handlebar bolts 1, brake lever bolts 2, and the throttle assy. Bolts. See, Fig. 1. The level of foot rest’s can be regulated by loosening the bolt M5 (914.003.
STARTING THE ENGINE Engine starting should be done only on the stand - Fig. 2. Fill the fuel tank and close it with the filler cap. Open the Gas petcock. Set the petrol supply cock. Set the choke lever into position “C”, Fig. 3. Without turning the accelerating handle, pull gently twice the starting wire and by next guick pull start the engine. It is not allowed to pull the starting wire up to full winding off.
PERIODIC MAINTENANCE Periodic maintenance is the best way to help the machine perform well, give longevity and provide safety and low cost operation. In addition, you will be spared from many worries from self caused problems, resulting from poor maintinence or no maintinence. A - Before every ride: 1. Check the Cables and efficiency of brakes. 2. Check the lubrication and chain tension settings. The chain free play should be (5 mm) (.200in) After every ride clean the minibike carefully and keep it clean.
ADJUSTING THE BRAKES Small incremental brake adjustment Free play at the handlebar lever is effected by turning the knurled end on the cable adjustor. This will allow the lever to be set at the nominal to ¼ inch of free lever movement. Basic brake adjusting: Screw in the knurled cable adjustor at the brake lever (512.004.00) so the cable is in it’s most slack starting position.. At the caliper, loosen the nut, No. 3 and tighten the adjustable bolt No. 4, so the wheel cannot turn. Back off bolt No.
7
8
180.000.00 110.080.76 110.002.10 120.041.00 120.089.00 150.001.00 150.004.00 150.004.01 150.004.02 150.004.03 150.063.10 150.064.00 150.065.00 150.069.00 150.069.01 150.069.02 150.069.03 150.070.00 150.073.00 150.075.30 150.090.10 310.040.00 330.005.00 330.008.00 330.010.00 330.011.00 330.015.00 330.016.00 330.017.00 330.018.01 330.021.00 330.022.00 330.023.00 330.024.00 330.025.00 330.028.01 330.029.00 330.030.00 330.032.00 330.039.00 330.040.00 330.045.00 330.046.00 330.047.00 330.049.00 330.051.00 330.
184.004.00 184.006.00 184.007.00 314.010.00 314.011.00 334.009.01 514.008.00 115.011.00 115.014.00 115.015.00 155.002.00 345.100.00 115.020.00 315.010.00 315.011.00 335.001.20 335.025.00 335.026.00 335.032.01 335.033.01 335.035.00 347.010.68 517.001.38 128.003.04 158.002.00 338.001.00 338.005.00 518.001.00 119.003.00 119.005.00 119.008.00 119.009.00 119.010.00 119.011.00 119.020.00 119.035.00 129.002.02 129.002.08 339.006.00 129.007.00 129.008.00 129.009.00 129.017.00 139.001.02 139.001.03 139.010.01 189.
11
FIG. 6 FIG. 16 MP - 1 159.019.
FIG. 7 512.060.
REMOVE AND REPLACE THE FRONT WHEEL - FIG. 5 Before dismantling the front wheel it is necessary to remove the front brake pads from the front brake, so it is possible to move the brake caliper from the wheel and be able to draw out the wheel and tire. Remove the front axel nut M10 (920.011.01) .Draw out the axel from the fork and wheel. Remove the wheel by an easy pull downwards from the forks.
REPLACEMENT OF TIRE – FIG. 5 Remove the wheel from the minibike. For the front wheel unbolt the brake disk and for the rear wheel, the brake disk and sprocket. Deflate the tire, by removing the valve stem. Place the wheel on a hard surface and press the tire bead from the wheel rim in to the middle relief at centre of rim. Tire is ready to be removed from the rim at this time and is done in the conventional manner. After fitting new Tire and Tube (if necessary) to the rim, you can inflate 28 to 30 psi.
PART NAME TORQUE SETTINGS (1 FT-LB = 1.
NON USE AND STORAGE PROCEDURE It is recommended to drain out all fuel from the tank and carburetor. Inflate the tires to the working pressure and put the minibike on the stand. During a *long storage period, unbolt the spark plug and insert a couple of drops of the motor oil into the cylinder. Pull the starting rope a couple of times so a film of oil covers and evenly coats the cylinder walls and piston rings. * Long period is 90 days and longer.