Service manual

SKYJACK, Page 17SJIII Series
Section 1 - Scheduled Maintenance Service and Maintenance
Table 1.2 Maintenance and Inspection Checklist
Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:
INSPECTION FREQUENCY
DAIL
Y
P - PASS FREQUENTL
Y
F - FAIL
A
NNUALL
Y
R
- REPAIRED BI-ANNUALL
Y
PFR PFR
111AA
A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.7 of the Operating Manual.
B - Perform Scheduled Maintenance Inspection every three months or 150 hrs. Refer to Section 1.0 of this manual.
C - Perform Scheduled Maintenance Inspection every year. Refer to Section 1.0 of this manual.
D - Perform Scheduled Maintenance Inspection every 2 years. Refer to Section 1.0 of this manual.
* Perform scheduled inspection every three months or 150 hours.
Note: Make a copy of this page or visit the Skyjack web site:www.skyjack.com for a printable copy.
A, B, C
Tie Rod (Conventionals)
Engine Fuel Filter
Steer Cylinder Assembly
A, B
A, B
A, B
A, B
A, BBattery Charger
A, B
A, B
A, B
A, B
A, B
A, B
Test Base Emergency Stop
Test Lowering Warning - CE
A, B
A, B
Test Tilt Sensor (If Equipped)
Muffler and Exhaust
Battery
Pothole Protection Device
Engine Tray
A, B
Wheel/Tire Assembly
A, B
Hydraulic Pump
A, B
A, B
Brakes
AC Outlet Receptacle
Ladder
A, B
Engine Compartment
A, B
Engine Air Filter
Engine Oil Level
A, B, C
A, B
Test Speed Limit A, B
A, B
A, B
A, BTest Brake
Test Platform Raising/Lowering
A, B
A, B
A, B
Hydraulic/Electric Tray Side
Test Lower/Neutral/Raise Switch
Test Brakes
A, B
A, B
A, B
A, B
Entrance Side
AC Outlet on Platform
Lanyard Attachment Anchors A, B
Base Control Switches
Main Power Disconnect Switch A, B
Tilt Sensor (If Equipped)
A, B
A, B
A, B
A, B
A, BPothole Protection Device
A, B
Test Powerdeck Enable
Platform Control Console
Labels A
Limit Switches A, B
A, B, C
Manual
A + B + C + D
Schedule Schedule
Schedule Maintenance Inspections
Table 1.2 MAINTENANCE AND INSPECTION CHECKLIST
Each item shall be inspected using the the appropriate section of the Skyjack operating manual.
As each item is inspected, write the apropriate grade in the box.
Inspection Schedule
Test Driving
Lift Cylinder(s)
A, B
Daily A
Frequently* A + B
Annually A + B + C
Bi-annually
Base Control Console
Battery Tray
Battery Tray Side
Engine Control Console
Radiator
A, B
Function Tests
Test Main Power Discconect Switch
A, B
A, B
Hydraulic Tank
Hydraulic Oil
Hydraulic Pump and Motor
A, B
Electrical Panel
Proportional and Main Manifolds
A, B
A, B, C
A, B, C
A, B
A, BTest Emergency Lowering
Greasing Points
Free-wheeling Valve Knob
(Compacts - Front Side)
A, B
Test Free-wheeling
Test Off/Platform/Base
Test Steering
Test Enable Trigger Switch
Test Platform Emergency Stop
Powered Extension Control Console
(If Equipped)
Maintenance Support
Scissor Assembly
Scissor Bumpers
Emergency Lowering Access Rod
(If Equipped)
Load/Tilt Sensor - CE
A, B
A, B
A, B
Rollers
Lift Mechanism
Platform Assembly
Platform Control Console
A, B, C
A, B
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