Advant® Smart Device (HART®) Interface User’s Guide Table of Contents TABLE OF CONTENTS Chapter 1 - Introduction 1.1 General Information................................................................................................. 1-1 1.2 Equipment Requirements......................................................................................... 1-1 1.3 How to Use This Book............................................................................................. 1-2 1.4 Conventions ........
Advant® Smart Device (HART®) Interface User’s Guide Table of Contents CONTENTS (continued) 3.3.2 Advant Controller 410 and Related Objects ........................................... 3-4 3.3.3 Advant Controller Objects ...................................................................... 3-6 3.3.4 3.3.5 3.4 3.3.3.1 AC460............................................................................... 3-6 3.3.3.2 AC460MOD ..................................................................... 3-7 3.
Advant® Smart Device (HART®) Interface User’s Guide Table of Contents CONTENTS (continued) Chapter 5 - Maintenance 5.1 Introduction.............................................................................................................. 5-1 5.2 Hardware Indicators................................................................................................. 5-1 5.3 5.2.1 CI532V02 MVI Submodule LEDs ......................................................... 5-1 5.2.2 SHIM Indicators ..........
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Advant® Smart Device (HART®) Interface User’s Guide Chapter 1 Introduction 1.1 General Information This instruction book is a guide for configuring the Advant® Smart Device (HART®) Interface which allows you to connect smart devices to an Advant Controller. Information on planning, organizing, and entering data base parameters from the Structure Builder are explained in detail. Also described are other data base configuration entries necessary to provide support for the interface.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 1 Introduction 1.3 How to Use This Book This book is organized into chapters and sections as shown in Figure 1-1.
Advant® Smart Device (HART®) Interface User’s Guide Section 1.4 Conventions 1.4 Conventions The following conventions are used throughout this manual for the presentation of material: • The words in proper names of screen elements (for example, the title in the title bar of a window, the label for a field of a dialog box) are initially capitalized. • The names of keyboard keys are boldfaced. – Initial capital letters are used for the name of a keyboard key if it is labeled on the keyboard.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 1 Introduction 1.5 Related Documentation Other instruction books applicable to PC interface configuration include: • AdvaBuild Basic Functions User’s Guide • Configurable Control Functions (CCF) • Advant Controller 410 User’s Guide • Advant Controller 460 User’s Guide Also refer to the smart device manufacturer’s documentation applicable to configuration. 1.
Advant® Smart Device (HART®) Interface User’s Guide Section 1.8 Product Overview • MTU Mounting Termination Unit for S800 I/O modules • Connection Unit Field termination device for S100 I/O boards • TRIO Taylor Remote I/O blocks 1.8 Product Overview The Advant Smart Device (Hart) Interface is a software module resident in the CPU of the Advant Controller 410 (AC 410) and Advant Controller 460 (AC 460).
Advant® Smart Device (HART®) Interface User’s Guide Chapter 1 Introduction Conventional transmitters communicate with the Advant OCS via a 4-20 mA analog signal proportional to the process variable being measured. This 4-20 mA signal requires analog to digital conversion for the digitally based Advant OCS host to measure, display and control the measured process variable. Smart devices (HART-compatible transmitters) can communicate with the Advant OCS via analog and digital signals.
Advant® Smart Device (HART®) Interface User’s Guide Section 1.8 Product Overview The data base used by the interface is downloaded when the interface is powered-up or reset. After a Smart Device Interface configuration is downloaded, data tables (CCF channel tables) are allocated for analog and digital input values read from the smart devices. Channel assignments relate to a particular smart device 16-bit word (register) or 1-bit (coil) instead of hardware connections.
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Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation 2.1 General Information The Advant Smart Device (HART) Interface can run in an Advant Controller and supports communication to smart devices. Different models of smart devices are supported depending on the subsystem configuration. Information about the Advant Controller configurations supported by the Advant Smart Device (HART) Interface and the smart devices they support is provided in the sections that follow. 2.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation Table 2-3. Westermo Teleindustri Contact Information Westermo Teleindustri AB S-640 40 Stora Sundby Sweden +46 16 61200 Voice +46 16 61180 FAX Has distributors in: Norway, Finland, Denmark, Austria, Belgium, France, Netherlands, Switzerland, Germany, Great Britain & Italy. Table 2-4 lists the smart devices supported in an Advant Controller. Table 2-4.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.1 Connecting to an Advant Controller 410 Subsystem 2.2.1.1 CI532V02, MVI for ModbusB(inary) The CI532V02 MVI module (used for the smart device interface) shown in Figure 2-1 contains two 9-pin male connectors. The pin designations for the connectors are listed in Table 2-5. The SHIMs (or RS-232/485 converters) are connected to the CI532V02 MVI module via RS-232 serial cables with a 9-pin connector.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation MVI to SHIM (RS-232) for an Advant Controller 410 For RS-232 communication, an MVI serial port is connected to a single SHIM in a point-to point fashion using a single RS-232 cable as shown in Figure 2-2. Each SHIM can be connected to as many as 8 HART transmitters. PM150 MVI CI532V02 XMTR SHIM 1-8 Port 4/3 (RS-232) XMTR 3BUC950040R001 Figure 2-2.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.1 Connecting to an Advant Controller 410 Subsystem Figure 2-3 shows an example of the 3BUC950040R0001 cable used to connect a SHIM device to an Advant Controller via the 9-pin connector on the MVI module. 9-pin D Connector, female CI532V02 MVI Module DCD RD TD DTR GND DSR RTS CTS RI 1 2 3 4 5 6 7 8 9 XTB1 3 4 5 6 7 TD RD SHIM-4/8 GND Figure 2-3.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation MVI to RS-232/485 Converter to SHIM (RS-485) for an Advant Controller 410 This configuration is used to connect an MVI serial port to as many as 31 SHIMs in a multidrop fashion using an RS-232/485 converter. Each SHIM-8 can be connected to up to 8 HART transmitters for a total of 248 possible HART transmitters (Figure 2-4). PM150 RS-232/485 converter MVI CI532V02 XMTR Port 4/3 (RS-232) 1-8 SHIM No.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.1 Connecting to an Advant Controller 410 Subsystem The 3BUC900041R0001 cable (8 meters) between the MVI serial port and the RS-232/485 converter has the following pin assignments: Table 2-7.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation The Westermo Teleindustri AB MA-42 is configured in the following manner: Table 2-9.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.1 Connecting to an Advant Controller 410 Subsystem The last SHIM in the RS-485 bus must have a 100-ohm 1/8W resistor inserted across XTB1-8 and XTB1-9 to terminate the RS-485 bus. IC108A - TB1 SHIM - XTB1 SHIM - XTB1 RxA 8 8 RxB 9 TxA Internal Termination TxB DATA+ DATA- 9 100-ohm Termination resistor 1200 meters maximum 1 meter minimum Figure 2-5.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation The maximum length of the RS-485 bus is 1200 meters (3,937 feet) and the shortest possible drop (stub) length is 1 meter (3.3 feet). 1200 meters maximum RS-232/485 Converter SHIM - XTB1 SHIM - XTB1 8 8 1 meter minimum 9 8 9 DATA+ DATA- 9 DATA+ DATA- Figure 2-7.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.2 Connecting to an Advant Controller 460 2.2.2 Connecting to an Advant Controller 460 The paragraphs that follow describe the serial ports of an Advant Controller 460 (AC460) and how to connect a smart device to them. The smart device interface can take advantage of CPU redundancy. AC460 CPU Redundancy The AC460 CPU (PM510) can be either non-redundant as shown in Figure 2-8, or it can use CPU redundancy as shown in Figure 2-9.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation CPU 3/B CPU 3/A CPU 2/B CPU 2/A CPU 1/B AC460 Subrack CPU 1/A PM PM CI CI PM PM CI CI PM PM CI CI CI CI 510 510 510 510 510 510 510 510 510 510 510 510 540 540 MVI CI532V02 PM510K02 Redundant CPU XMTR SHIM Port 3/4 (RS-232) 1-8 XMTR Figure 2-9. AC460 with PM510 CPU Redundancy AC460 Serial Ports The serial ports of an AC460 are provided by the MVI module.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.2.2 Connecting to an Advant Controller 460 An Advant Controller 460 CPU (PM510) can support up to four MVI submodules for a total of eight serial ports, Figure 2-10. AC460 Controller Subrack Serial Port 3/1 Serial Port 3/2 Serial Port 4/5 Serial Port 4/6 Serial Port 3/3 Serial Port 3/4 Serial Port 4/7 Serial Port 4/8 CI532V02 Figure 2-10.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation MVI to RS-232/485 Converter to SHIM (RS-485) for an Advant Controller 460 This configuration is used to connect an MVI serial port to as many as 31 SHIM-8s in a multidrop fashion using an RS-232/485 converter. Each SHIM-8 can be connected to up to 8 HART transmitters for a total of 248 possible HART transmitters (Figure 2-12). PM PM 510 510 CPU 1/B CPU 1/A RS-232/485 converter MVI CI532V02 XMTR Port 4/7 (RS-232) SHIM No.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3 Smart Device Setup 2.3 Smart Device Setup Prior to connecting smart devices to the Advant OCS, you must initially configure them using an external device such as a PC-based configuration package (not supplied with the Smart Device Interface) or a hand-held monitor like the ones shown in Figure 2-13 and 2-2 (KentTaylor KHT1 and Rosemount Model 268).
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation Kent-Taylor F1 F2 F3 F4 KHT1 ON PV OFF REVIEW CONF. SERIAL LINK ENTER TRIM ESCAPE 7 8 9 4 5 6 1 2 3 0 . + - Figure 2-13.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3 Smart Device Setup Rosemount F1 F2 F3 F4 Rosemount HART Communications SMART FAMILY INTERFACE ON PROCESS VARIABLE REVIEW HELP RESTART PREVIOUS FUNCTION ABC DEF GHI 7 8 9 OFF JKL MNO PQR 4 5 6 STU VWX YZ# 1 2 3 @ % & SPACE 0 268 . +/* _ SHIFT SHIFT SHIFT ALPHABET/SYMBOLS Figure 2-14.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation 2.3.1 Connecting to a SHIM The MVI serial ports support ModbusB protocol. The smart devices use HART protocol. Therefore, to communicate information to the Advant Controller, the HART protocol of smart devices must be converted to ModbusB protocol. This conversion is provided by a Small HART Interface Module (SHIM). The Smart Device Interface supports 2 SHIM models: SHIM-4 and SHIM-8.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM In addition to the terminal blocks on the SHIM’s front panel, there is a red LED and a fuse. The LED flashes to signal that the SHIM passed its self test and is running. The fuse is a 0.5 Amp Excitation fuse which is shared by all smart devices connected to the SHIM to protect their Excitation connections. There are also two other red diagnostic LEDs visible from the top of the SHIM’s housing.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation connection to the SHIM RS-232 serial port is made using screw terminations XTB1-3, XTB1-4, and XTB1-7, see Figure 2-3. NOTE Contacts XTB1-5 and XTB1-6 of the SHIM RS-232 serial port support connection of a modem to the SHIM, and are jumpered together. The 3BUC900041R0001 MVI to RS-232/485 Converter Interface Cable connects an MVI RS232 port to the RS-232/485 converter.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM S1 12345678 S2 12345678 Figure 2-16. DIP Switches Accessible from Back Panel of SHIM You can purchase SHIMs with their ModbusB slave addresses preset by ABB. The preset address is indicated on a sticker on the side of the SHIM’s housing, thereby, allowing you to easily locate a particular SHIM in the field.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation can be set on the 8-position DIP switch labeled S2 which is accessible from the back panel of the SHIM’s housing as shown in Figure 2-16. The first and second switch positions (S2-1 and S2-2) are set to OFF, indicating parity of None. The third through fifth switch positions (S2-3 through S2-5) are respectively set to ON, OFF, and ON, indicating a baud rate of 9600. Switch positions S2-6 through S2-8 are always set to OFF.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM devices multiplied by 5,000 pF. For smart devices without CN values, use 1. Masters (primary and secondary) need not be counted in deriving Cf. 2.3.1.6 Digital Signals Only Digital signals of smart devices are brought into a Advant Controller via SHIMs connected to the MVI serial ports.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation PROCESS Smart Transmitter External fuse may be required if more than 6 smart transmitters are connected. CONTROLLER + SHIM _ CONNECTION UNIT AI BOARD DSTA 131 DSAI 130 1 X90 CH1A Sig+ 4 - 20 mA W11 R250ohm 2 CH1B + - 18 F1=0.1A ZERO GAIN SYM 17 + 24 Vdc Pwr. Sup. - 20 19 F2 22 21 F3 28 F6 + 30 - 29 W1 Figure 2-17.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM PROCESS CONTROLLER Smart Transmitter + CONNECTION UNIT AI BOARD DSTA 133 DSAI 130 2 SHIM _ 1 Sig+ 4 - 20 mA Singleended To Pwr. Sup. + Smart Transmitter F1 0.1 A CH1 - CH8 18 0.1 A + F9 SHIM _ Sig+ 17 4 - 20 mA To Pwr. Sup. + - ZERO GAIN SYM Singleended CH9 19 Smart Transmitter 39 0.1 A + F16 SHIM _ ZERO GAIN SYM Sig+ 38 4 - 20 mA Singleended + - + 24 Vdc Pwr. Sup.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation PROCESS CONTROLLER + 24 Vdc Pwr. Sup.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Figure 2-20 shows an example of the DSAX 110 board connected to the process with the connection unit DSTA 001. You can connect the connection unit to two DSAX 110 for redundancy. CONTROLLER PROCESS + 24 Vdc Pwr. Sup.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation S800 I/O Analog signals brought into an Advant Controller employing S800 I/O use either AI810 Analog Input modules or AI820 Analog Input modules. The AI810 module has terminations for 8 analog inputs, and the AI820 has terminations for 4 analog inputs. To communicate information from the S800 I/O modules to the Advant Controller, a CI520 Advant Fieldbus 100 (AF 100) submodule is required.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Figure 2-21 shows the process connections for the Analog Input Module AI810 when installed on the Extended MTU TU830. TU830 Process AI810 X2 X1 6.3A + L1+ L1+ L1L1- + 24 Vdc Pwr. Sup. - Smart Transmitter 0.1A Fuse _ Sig+ 4 -20 mA + Smart Transmitter + 0.1A SHIM Fuse _ Sig+ 4 -20 mA + Smart Transmitter + 0.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation Figure 2-22 shows the process connections for the AI810 when installed on the Compact MTU TU810. Process TU810 X1 + 24 Vdc Pwr. Sup. - L1+ L1+ L1- Smart Transmitter + 0.1A Fuse _ 4 -20 mA + Smart Transmitter + SHIM 0.1A Fuse _ Sig+ Sig+ - Smart Transmitter + 0.1A Fuse _ 4 -20 mA + SHIM Smart Transmitter + _ 0.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Figure 2-23 shows the process connections for the AI810 when installed on the Extended MTU TU835. Process TU835 + 24 Vdc _ Pwr. Sup.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation Figure 2-24 shows the process connections for the Differential Analog Input Module AI820 when installed on the Extended MTU TU830. TU830 6.3A 0.1A Fuse Sig+ Smart Transmitter Sig+ Smart Transmitter Smart Transmitter + _ 4 -20 mA Sig+ + 0.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Figure 2-25 shows the process connections for the AI820 when installed on the Compact MTU TU810. TU810 + Smart Transmitter + SHIM 0.1A Fuse _ 4 -20 mA Exc Sig+ Sig+ - Smart Transmitter + SHIM 0.1A Fuse _ + - _ SHIM 0.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation TRIO Blocks Analog signals brought into an Advant Controller employing Taylor Remote I/O (TRIO) use either 6230B Analog Input/Output Blocks, 6231B Current Source Analog Input/Output Blocks or 6235B Current Source Analog Input Blocks. The 6230B and 6231B TRIO Blocks have terminations for four analog inputs and the 6235B TRIO Block has terminations for six analog inputs.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Input/Output Block or a 6235B Current Source Analog Input Block, and Figure 2-27 shows the wiring for a 6230B Analog Input/Output Block.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation Power Supply + 24 V dc Advant Controller P P Sig+ Sig- SHIM P Tx Rx MVI port RS-232 P 47 + EXC - HART Bus TRIO Field bus 100 COM 150 ohm resistor added to loop resistance Marshalling Strip P 24 V dc IN 150 SMT XMT 6231B or 6235B Analog Block Power Supply Daisy Chain to next SHIM + 24 V dc - Advant Controller P P Sig+ Sig- SHIM P D+ D- RS-232 to RS-485 Conv.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.3.1 Connecting to a SHIM Power Supply + 24 V dc Advant Controller P P + - HART Bus Sig+ Sig- SHIM SMT XMT P 50 mA Exc Tx Rx MVI port RS-232 P IN P JMP 250 TRIO Field bus RTN 6230B Analog Input/Output Block Power Supply + 24 V dc - Daisy Chain to next SHIM Advant Controller P P + - HART Bus Sig+ Sig- SHIM SMT XMT P 50 mA Exc D+ D- RS-232 to RS-485 Conv.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation 2.3.1.8 Power Considerations The common mode voltage between the SHIM, termination panels, and their power supply cannot exceed 0V dc. 2.3.1.9 Special Wiring Considerations There are several types of intrinsic safety barriers configurations used when operating in environments that require intrinsic safety. Use either shunt-diode safety barriers or isolating repeaters.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.4.1 Setup Information for Smart Devices 2.4.1 Setup Information for Smart Devices Smart devices are connected to the Advant Controller. Section 2.2, Setup, has information about the types of serial connections supported. Configuration of the MVI ports requires entries to the fields in the edit window of the MVIBOARD templet and MVI_PORT templet. The templets are described in Section 3.3.4.1, MVIBOARD and Section 3.3.4.2, MVI_PORT. 2.4.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 2 Installation ROC Read Output Coil RIR Read Input Register ROR Read Output Register SCAC Scan Complete Acknowledge to a Coil SCAR Scan Complete Acknowledge to a Register Performing Reads and Writes for smart devices Smart devices use the following definitions: Coil is a discrete device. Discrete outputs are called output coils and inputs are called input coils, input statuses, or discrete inputs. Register is an analog device.
Advant® Smart Device (HART®) Interface User’s Guide Section 2.4.3 Techniques of Mapping Smart Device Variables to Advant OCS acknowledgment, it can overwrite the data image table it maintains with fresh data. This technique is especially useful for reading digital data rapidly.
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Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.1 Design Considerations This chapter describes the AdvaBuild structure builder templets required to support the Advant Smart Device (HART) Interface. General information for using the structure builder is provided in the AdvaBuild Basic Functions User’s Guide. 3.1.1 Advant Smart Device Interface Configuration Procedures The basic steps required for configuring a Smart Device (HART) Interface are: 1.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.3.1 Advant Controller 460 and Related Objects An Advant Controller 460 is represented in the Advant OCS database by an AC460 object. This object is a child of the AREA object and represents a subsystem in the area. Each CPU in the Advant Controller 460 must be represented by an AC460MOD object. The children of the AC460MOD object determine the functionality of that CPU (for example, CCF, S100, TRIO, MVI, PLC and so on).
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.1 Advant Controller 460 and Related Objects The Controller (AC460) and related objects are listed in Table 3-1. Table 3-1. Advant Controller 460 Related Objects OBJECT TYPE PURPOSE REFERENCE Advant Controller 460 User’s Guide AC460 Child of AREA object. Establishes one Advant Controller subsystem under a configuration area. AC460MOD Child of AC460 object.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration Table 3-1. Advant Controller 460 Related Objects (Continued) OBJECT TYPE PURPOSE REFERENCE TCL_MBOX Child of TCL_RUN object. One required for each mailbox being established for a control module. B160 - Taylor Control Language UNITMAST Child of AC460MOD object. Required for control modules that run Taylor Control Language (TCL). B160 - Taylor Control Language 3.3.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.2 Advant Controller 410 and Related Objects The Controller (AC410) and related objects are listed in Table 3-2. Table 3-2. Advant Controller 410 Related Objects OBJECT TYPE PURPOSE REFERENCE AC410 Child of AREA object. Establishes one Advant Controller Advant Controller 410 User’s Guide subsystem under a configuration area. CCF Child of AC410 object.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.3.3 Advant Controller Objects 3.3.3.1 AC460 This object represents an Advant Controller 460 subsystem in the Advant OCS database, Figure 3-3. This object has the following configurable attributes: Figure 3-3. AC460 Object TEMPLET NAME The templet name is required on all templets in the Template Builder. Give the AC460 templet a name that contains up to 21 characters. The name must be unique system wide.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.3 Advant Controller Objects 3.3.3.2 AC460MOD Each PM510 CPU group (non-redundant module or redundant pair) in the AC460 subsystem must be represented by an AC460MOD object, Figure 3-4. This object has the following configurable attributes: Figure 3-4. AC460MOD Object TEMPLET NAME The templet name is required on all templets in the Template Builder. Give the AC460MOD templet a name that contains up to 21 characters.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration SOFTWARE NAME Field This field specifies the software downloaded to the controller at start-up. Valid entries are: AC460. Default is: AC460 DO RATE Field The DO RATE field specifies the minimum resolution of any pulse output for the controller. For pulse train outputs, the pulse width and pulse interval as specified through the PO CHANNEL NUMBER edit window of the Controller I/O Templet must be multiples of the DO Rate.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.3 Advant Controller Objects 3.3.3.3 AC410 The Control Module in the Advant Controller 410 subsystem must be represented by a AC410 object, Figure 3-4. This object has the following configurable attributes: Figure 3-5. AC410 Object TEMPLET NAME The templet name is required on all templets in the Template Builder. Give the AC410 templet a name that contains up to 21 characters. The name must be unique system wide.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration DO RATE Field The DO RATE field specifies the minimum resolution of any pulse output for the controller. For pulse train outputs, the pulse width and pulse interval as specified through the PO CHANNEL NUMBER edit window of the Controller I/O Templet must be multiples of the DO Rate. For pulse duration outputs, the duration value calculated by the Pulse Duration FCM is rounded to the next lower multiple of the DO Rate.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.4 MVI Module and Port Planning 3.3.4.1 MVIBOARD Four is the maximum number of MVIBOARD objects you can configure for any given controller CPU of an AC460 and 2 for an AC410. The purpose of this object is to associate an MVI submodule with a carrier module and/or its submodule position. The example defines an MVI submodule for this AC 460 CPU to be associated with module location 4, and submodule 1 with a ModbusB protocol.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration SUBMODULE NUMBER AC410: Enter the number 3 (left) or 4 (right) corresponding to where the MVI is installed in the PM150 Control Module. AC460: Enter a number from 1(top) to 2 (bottom) corresponding to where the MVI module is installed in the SC510 Carrier Module. The Default value is 1. PROTOCOL Enter the protocol type depending on the MVI submodule installed and protocol required.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.4 MVI Module and Port Planning 3.3.4.2 MVI_PORT Two is the maximum number of MVI_PORT objects you can configure for any CI532 MVI submodule. The AC410 can have up to 4 MVI_PORTs and each AC460MOD (PM510) can have up to 8 MVI_PORTs defined. This object is a child of the MVIBOARD object and is used to define the operating parameters of a port on a MVI submodule. The example defines port number 5 of the third MVI submodule.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration PORT NUMBER Enter the port number on the MVI module that is to be defined. AC410: MVI module in Submodule 3 - upper connector is port 1 and lower connector is port 2. MVI module in Submodule 4 - upper connector is port 3 and lower connector is port 4. AC460: (Per PM510 CPU location) Carrier Module 1 - Submodule 1 - upper connector is port 1 and lower connector is port 2.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.4 MVI Module and Port Planning PARITY Use the List function key () to list the possible values for the PARITY data required by the serial I/O device. Use the Up Arrow or Down Arrow keys to highlight the value wanted, then press the Accept function key () to enter the value in the field. The initial default value is NONE.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration TERMINATION CHAR(S) Enter the termination character(s) that is used with TERMCHAR protocol types. It is used to specify, in ASCII(hex) code, up to three termination characters (field length = 6). The initial default value is 0D0A (carriage return, line feed). No entry needed for SHIMs. NUMBER OF RETRANSMIT Enter the number of re-transmissions of data after an error. The initial default value is 3.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.4 MVI Module and Port Planning DUPLEX Use the List function key () to list the possible method of communications that will be used with the serial I/O device. Use the Up Arrow or Down Arrow keys to highlight the value wanted, then press the Accept function key () to enter the value in the field.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.3.5 Configuration of Smart Device (PLC) Parameters The parameters of each smart device that will be connected to each Advant Controller are defined by four objects: PLC, PLC_PORT, PLC_DEF and SMARTNET. 3.3.5.1 PLC Object The PLC object is a child of the AC410 object or of an AC460MOD object. Only one (1) PLC object can be defined per parent object. The PLC defines the global variables which the PLC package needs to run.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.5 Configuration of Smart Device (PLC) Parameters BASE SCAN RATE Enter the base scan rate of the PLC scanner (in seconds). This is the rate at which the scanner function processes requests. It is the fastest that any command can be processed. The range for this entry is 0.2 (200 ms) to 600.0 seconds. Default = 1 second. Enter 1 for SHIMs. GOOD DATA WAIT Enter the maximum time to wait at start-up for a full set of commands to complete.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.3.5.2 PLC_PORT Object The PLC_PORT object is a child of the PLC object. One PLC_PORT object is needed for each MVI port with SHIMs attached. The PLC_PORT defines which MVI port to use as defined in an MVI_PORT object. The example of the PLC_PORT object templet view is shown in Figure 3-8. This object has the following configurable attributes: Figure 3-9.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.5 Configuration of Smart Device (PLC) Parameters PROTOCOL Enter the protocol type depending on the MVI submodule installed and protocol required. The possible entries are: GENERIC for CI532V05 MVI TERMCHAR for CI532V05 MVI ALLENBRADLEY for CI532V04 MVI MODBUSB for CI532V02 MVI <- used for SHIMs NOTE Each type of MVI submodule has a special PROM set to run the various protocols.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration MAX AGE TIMER This value defines the maximum time to wait for a response to a request to a smart device. Range is from 1 to 32000 seconds. Default = 10. Enter 10 for SHIMs. 3.3.5.3 PLC_DEF Object The PLC_DEF object is a child of the PLC_PORT object. One PLC_DEF object is needed for each SHIM connected to this PLC_PORT. A maximum of 31 templets for PLC TYPE = SHIM.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.5 Configuration of Smart Device (PLC) Parameters DESCRIPTION Enter a descriptive name for this PLC_DEF as it is being used. The description can be up to 50 characters. STATION ModbusB slave address set via the DIP switch labeled S1 on the SHIM. Valid entries are 1 through 31 regardless of whether the SHIM is connected to an MVI serial I/O port via RS-232 directly or through the converter for RS-485.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration MAX DIGITAL GROUP This is the maximum window size (words) for attempting to create a digital group output command to the smart device. Use the List function key () to list the possible digital group sizes. Use the Up Arrow or Down Arrow keys to highlight the value wanted, then press the Accept function key () to enter the value in the field. The initial default value is 8.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.5 Configuration of Smart Device (PLC) Parameters MAX ANALOG GROUP This is the maximum window size for attempting to create an analog group output command to the smart device. Use the List function key () to list the possible analog sizes. Use the Up Arrow or Down Arrow keys to highlight the value wanted, then press the Accept function key () to enter the value in the field. The initial default value is 16.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.3.5.4 SMARTNET Object The SMARTNET object is a child of the PLC_DEF object. SMARTNET objects define the smart devices connected to each SHIM. The SMARTNET also defines the correlation between the smart devices and the CCF channel numbers. One SMARTNET templet allowed per PLC_DEF object of PLC TYPE = SHIM. The example of the SMARTNET object templet view is shown in Figure 3-11.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.3.5 Configuration of Smart Device (PLC) Parameters SMART TAG Name for the smart device of up to eight alphanumeric characters as specified during its initial configuration. NOTE The SMART TAG value must be unique system wide. SMART ADDRESS Channel on the SHIM where the smart device is connected. You can connect up to four smart devices to a SHIM-4, therefore, valid transmitter addresses for devices connected to a SHIM-4 are 1 through 4.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3.4 Application Building 3.4.1 CCF Templet Entries to the CCF (Configurable Control Functions) Templet are described in the Configurable Control Functions (CCF) instruction book. Figure 3-12 represents a sample CCF Templet. Figure 3-12. CCF Templet 3.4.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.4.3 Loop Definition and FCM Templets These loops require completion of the following templets: Loop Templet Continuous Loop Definition and FCM as required by the loop FCMs of Continuous For CCF loop inputs and outputs, analog input, analog output, digital input, digital output, and pulse duration output FCMs can be used by continuous loops that support smart devices. Pulse input and pulse train output FCMs must not be used.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration Figure 3-13. Loop Definition Templet, Page 1 Many fields on the Loop Definition Templet are concerned with trending, displaying, or defining alarms for the measured variable of the loop.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.4.3 Loop Definition and FCM Templets PROCESSING RATE Enter 0 (zero) for processing on demand, or enter a rate. The smart device input to the loop is analog, a processing rate must be specified. NOTE: The rate at which the SHIM scans smart device data is three times per second. If you place a hand-held monitor on-line with the smart device, the rate at which the SHIM scans smart device data drops to one time per second.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration The second page of the Loop Definition Templet contains fields to define alarms for the loop. Alarms are defined for smart device support loops in the same manner as for other CCF loops. The third page of the templet can be used in the normal manner as described in the Configurable Control Functions (CCF) instruction book. 3.4.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.4.4 FCM Input Templet Analog Input FCM Templet Planning This description, which supplements general information on parameters of the analog input FCM contained in the Configurable Control Functions (CCF) instruction book, includes considerations for processing of the input variable from a smart device in the FCM, and conditioning of the variable in the smart device. Figure 3-14 is an example of an Analog Input Templet. Figure 3-14.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration LC is the COUNTS—LOWER BOUND field entry HU is the ENGU—UPPER BOUND field entry LU is the ENGU—LOWER BOUND field entry HC is the COUNTS—UPPER BOUND field entry You can assure that the result of the FCM has the number of decimal places required for the loop by taking appropriate steps when programming the smart device, and by entering appropriate values in the fields. See the following examples.
Advant® Smart Device (HART®) Interface User’s Guide Section 3.4.4 FCM Input Templet With this configuration, when the current count is 451, the equation and result become: ( 451 – 0 ) ( 1000 – 0 ) EU = ------------------------------------------------- + 0 ( 1000 – 0 ) EU = 451 Example 2 To obtain a result expressed to the tenths digit: A particular variable in the smart device can range from 0.0 to 100.0, with the value rounded to the nearest tenth; for example, 54.3 is a possible value.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 3 Configuration 3-36 3BUR 001 085R0001 REV A
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation 4.1 Product Operation The data base used by the Advant Smart Device (Hart) Interface is downloaded when the interface is powered up or reset. After an interface configuration is downloaded, periodic scanning of the smart device data commences at the configured base rate. During a scan, commands requesting data are sent to the SHIM for each smart device.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation . CCF Continuous Loop CCF Data Base Smart Device (Hart) Interface Logic Analog Input Other FCMs Analog Output CCF Continuous Loop Digital Input Other FCMs Digital Output CCF Device Loop Figure 4-1.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.2 Operating Overview 4.2 Operating Overview The Advant Smart Device (Hart) Interface is the interface between smart device and CCF data points. The MOD300 database configurator defines which points should be read from the smart device, how often and where the points go in the CCF portion of the MOD300 database.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation Redundancy No provisions are made to directly support any smart device vendors specific redundancy scheme. The redundant port can be any other port in the Advant Controller CPU. When the Advant smart device interface loses communications with the primary port and the backup port is “communicating”, then a swap to the backup port is performed. Loss of communications is determined by a predefined set of error conditions.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.3 Runtime Displays 4.2.2.3 Output Request Task The output request task takes a request from the CCF output request queue and creates a command request which is then sent to the transmitter via the transmitter queue. If grouping is turned on it combines as many outputs as allowed into one command and places the request on the transmitter queue. If any outputs are placed on the transmitter queue, the transmitter is signalled to process it. 4.2.2.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation Figure 4-3 shows the hierarchy of these displays. SMART DEVICE NETWORK OVERVIEW SMART DEVICE I/O DISPLAY SMART DEVICE TUNING OVERVIEW Figure 4-3. Hierarchy of Diagnostic Runtime Displays for Smart Devices 4.3.2 Accessing Runtime Transmitter Displays The runtime transmitter tuning displays are accessed from Subsystem Status Displays which are accessed from the System Status Display.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.3.2 Accessing Runtime Transmitter Displays Figure 4-4. System Status Display To access a Subsystem Status Display, simply select its subsystem status block. Figure 4-5 and Figure 4-6 are examples of the Subsystem Status Displays for an Advant Controller 410 and Advant Controller 460 subsystems, respectively.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation Figure 4-5.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.3.3 Smart Device Network Overview Display Figure 4-6. Advant Controller 460 Subsystem Status Display To access the Smart Device Network Overview Display, simply select the MVI PORT X softkey that represents the port that is connected to the SHIM. 4.3.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation SMART DEVICE NETWORK OVERVIEW PORT ID = SDI_PORT1 PORT STATE = ACTIVE PORT NO.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.3.4 Smart Device I/O Display 4.3.4 Smart Device I/O Display The Smart Device I/O Display shown in Figure 4-8 provides information regarding the transmitter and CCF tag names and digitally read value (mA regardless of engineering units scale) for up to eight smart transmitters on the selected SHIM network. SMART DEVICE I/O PORT ID = SDI_PORT1 PORT STATE = ACTIVE PORT NO.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation 4.3.5 Smart Device Tuning Overview Display The Smart Device Tuning Overview Display shown in Figure 4-9 provides information read from the transmitter data base and the transmitter itself in a split screen format. SMART DEVICE TUNING OVERVIEW PORT ID = SDI_PORT1 PORT STATE = ACTIVE PORT NO.: 1 DESC: COOLING FLOW PRESS DEVICE STATUS: ACTIVE PV: 0.57 DEG F DEVICE MESGS: SV: 12.
Advant® Smart Device (HART®) Interface User’s Guide Section 4.3.5 Smart Device Tuning Overview Display Above the controller and smart device configuration information, there is a two line message area. This area contains messages generated as a result of a field device status error or a downloading error.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 4 Runtime Operation 4. Select the DNLD CONFIG softkey. You are then prompted to select the DNLD CONFIG softkey again to confirm that you really want to download the changes to the smart device’s transmitter data base. 5. Select the DNLD CONFIG softkey to start the downloading process. or Select the CANCEL softkey to cancel downloading them to the smart device’s transmitter data base. 6.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 5 Maintenance 5.1 Introduction This chapter explains configuration-related error codes that can be returned by the Advant Smart Device (HART) Interface to the Advant OCS and reported as diagnostic messages on the Diagnostic Message Display. For further information on Advant OCS diagnostics, refer to the Subsystem Status and Diagnostics instruction book. 5.2 Hardware Indicators 5.2.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 5 Maintenance housing is illuminated if a RAM error is detected, and the other LED is illuminated if a ROM checksum error is detected. If the LED on the front panel is not flashing and either of the other LEDs is illuminated, the SHIM is not operational and should be replaced. 5.
Advant® Smart Device (HART®) Interface User’s Guide Section 5.4 Fault Finding and User Repair communication with the smart device. The third message is generated when an error is detected for a specific smart device when data is being downloaded to the transmitter from the Smart Device Tuning Overview Display. To view the message, use the ALL TEXT option of the Diagnostic Package.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 5 Maintenance 5.4.1 User Repair 5.4.1.1 Board and Subrack Mounted Unit Replacement General In the following text the word board includes circuit boards and rack mounted units as well. Example of such a unit is the Voltage Regulator. It is important to understand the consequences of a board exchange on-line and how it affects the current situation.
Advant® Smart Device (HART®) Interface User’s Guide Section 5.4.1 User Repair 10. Ensure that the board contacts mate properly with the contacts in the rear plane and screw the locking mechanism in place. 11. Boards which can be replaced during operations are initialized automatically by the system and the fault indicating LED extinguishes automatically after approximately 10 seconds. 12. Perform a function test on the new board.
Advant® Smart Device (HART®) Interface User’s Guide Chapter 5 Maintenance NOTE The physical connection between a smart device and a SHIM is made using a cable referred to as a HART Bus. The HART Bus cable is a 18 to 20 AWG, shielded twisted pair. The maximum length of the HART Bus is 10,000 ft.
Advant® Smart Device (HART®) Interface User’s Guide Section A.1 PLC Reference Objects Appendix A PLC Directory References A.1 PLC Reference Objects These objects are directly under the MOD_DB (data base) object, and is supplied along with the model data base. They define the allowable commands for each type of programmable controllers. They should not be modified by the user. MOD_DB Object is the MOD 300 Data Base.
Advant® Smart Device (HART®) Interface User’s Guide Appendix A PLC Directory References A.1.1 PLC_AB Initial Data Base This PLC_CMDS object from which all other databases are initially copied and created contains commands which are used to communicate with Allen-Bradley programmable controller devices using Allen-Bradley Data Highway protocol. The TEMPLET NAME of this object is used as the COMMAND SET field entry in the PLC_DEF object (see Section 3.3.5.3, PLC_DEF Object). Figure A-2.
Advant® Smart Device (HART®) Interface User’s Guide Section A.1.2 PLC_MODBUS Initial Data Base A.1.2 PLC_MODBUS Initial Data Base This PLC_CMDS object from which all other databases are initially copied and created contains commands which are used to communicate with Modicon programmable controller devices using MODBUSB (binary) protocol. The TEMPLET NAME of this object is used as the COMMAND SET field entry in the PLC_DEF object (see Section 3.3.5.3, PLC_DEF Object). Figure A-3.
Advant® Smart Device (HART®) Interface User’s Guide Appendix A PLC Directory References A.1.3 PLC_COMMON Initial Data Base This PLC_COMMANDS object from which all other databases are initially copied and created contains commands which are used to communicate with generic programmable controller devices. The TEMPLET NAME of this object is used as the COMMAND SET field entry in the PLC_DEF object (see Section 3.3.5.3, PLC_DEF Object). Figure A-4.
Advant® Smart Device (HART®) Interface User’s Guide Section A.1.4 PLCTYPES Initial Data Base A.1.4 PLCTYPES Initial Data Base This PLCTYPES object from which all other databases are initially copied and created contains the different types of PC devices that are supported by the system. The names are used by the PLC_DEF object as the PLC DEVICE TYPE field entry (Section 3.3.5.3, PLC_DEF Object). Figure A-5.
Advant® Smart Device (HART®) Interface User’s Guide Appendix A PLC Directory References A-6 3BUR 001 085R0001 REV A
Advant® Smart Device (HART®) Interface User’s Guide Index INDEX A I AC_TRIO 3-3, 3-5 AC410 3-5, 3-9 AC410 Templet 3-9 AC460 3-3, 3-6 AC460 templet 3-6, 3-9 AC460MOD 3-3, 3-7 AC460MOD templet 3-7 Analog Input 3-29 Analog Input FCM Templet 3-33 Analog Output 3-29 Input FCM Templets 3-32 Interface Configuration Procedures 3-1 B M Board and Subrack Mounted Unit Replacement 5-4 Mapping Modicon PC Variables 2-39 MEASUREMENT UNITS Field 3-31 Modicon PC Variable Mapping 2-39 MVI Templet 3-11, 3-13 MVI_PORT
Advant® Smart Device (HART®) Interface User’s Guide Index SC510 3-12 SC540 Carrier Module 3-6 Scan Acknowledge Commands 2-40 SMARTNET 3-3, 3-5 SOFTWARE NAME 3-8 to 3-9 T TCL_MBOX 3-4 to 3-5 TCL_RUN 3-3, 3-5 TEMPLET NAME Field 3-30 TREND RATE Field 3-31 TU810 2-30, 2-33 TU830 2-29, 2-31 to 2-32 U UNITMAST 3-4 to 3-5 V VENDOR TYPE Field 3-32 W Writing to Coils 2-41 Registers 2-41 ii 3BUR 001 085R0001 REV A