Rotisserie Oven MODEL VG SERVICE MANUAL Serial Numbers 115493 and Higher
Warranty Information LIMITED ONE YEAR WARRANTY BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory.
Rotisserie Oven Table of Contents Table of Contents Table of Contents .................................................................................................................................................... 1 Introduction.............................................................................................................................................................. 2 Safety Precautions .................................................................................................
Rotisserie Oven Introduction Introduction Your BKI VG is a computer controlled rotisserie oven. It utilizes a revolving mechanism and heating coils that ensure even product cooking. A touch pad control panel and switches are provided to allow for quick setup and operation. Removable components allow for easy maintenance and cleaning of the VG.
Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the oven or any other equipment. Never wear loose clothing such as neckties or scarves while operating this equipment.
Rotisserie Oven Introduction Be Prepared for Emergencies Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone. Know your responsibilities as an Employer • Make certain your employees know how to operate the equipment.
Rotisserie Oven Introduction Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF standards. You must operate the equipment properly, using only quality products and use meat thermometers to insure meats are thoroughly cooked. Food Handling • Wash hands thoroughly in warm, soapy water after handling raw poultry or meats. • Clean and sanitize all utensils and surfaces that have been in contact with raw products.
Rotisserie Oven Installation Installation Serious injury, equipment damage or death could result if attempting to install this oven yourself. Ensure that an authorized BKI service agent install the oven. Unpacking and Handling It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive.
Rotisserie Oven Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident or equipment damage. Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities. Frequency Performed By Part Activity Daily User Oven Clean the entire Oven.
Rotisserie Oven Maintenance 6. Remove the Rotor System as described below: • Lift the washer from the groove and slide down the shaft. • Slide collar down the shaft. • Remove the inner shaft. NOTE: The welded bead in the center of shaft denotes the shaft removal direction. • Remove rotors. 7. Place the Rotor System components in a large sink to soak in hot cleaning solution. Clean the rotors with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth. 8.
Rotisserie Oven Maintenance Problem Cause Possible Solution Oven does not heat at all. Improper parameter settings. Check parameter settings. Improper program settings. Check program settings. Hi-Limit is tripped. Contact an authorized BKI service agent for corrective action. Loose wire on heater circuit. Contact an authorized BKI service agent for corrective action. Defective relay. Contact an authorized BKI service agent for corrective action. Defective contactor.
Rotisserie Oven Replacement Parts Replacement Parts Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Rotisserie Oven Replacement Parts Figure 1. Customer Side Control Panel W/Jog Switch Table 1.
Rotisserie Oven Replacement Parts Figure 2.
Rotisserie Oven Replacement Parts Table 2. Control Panel Parts ITEM # PART # QTY DESCRIPTION AN45414300 VG8 CONTROL PANEL 1 CB0059 1 BREAKER, CIRCUIT .
Rotisserie Oven Replacement Parts Figure 3.
Rotisserie Oven Replacement Parts Figure 3.
Rotisserie Oven Replacement Parts Figure 3.
Rotisserie Oven Replacement Parts Figure 3.
Rotisserie Oven Replacement Parts Table 3.
Rotisserie Oven Replacement Parts Figure 4.
Rotisserie Oven Replacement Parts Figure 4.
Rotisserie Oven Replacement Parts Figure 4.
Rotisserie Oven Replacement Parts Figure 4.
Rotisserie Oven Replacement Parts Table 4.
Rotisserie Oven Replacement Parts Figure 5. Dripping Drawer Table 5.
Rotisserie Oven Replacement Parts Figure 6. VG8/16 Drive Rotor Table 6.
Rotisserie Oven Replacement Parts Figure 7.
Rotisserie Oven Replacement Parts Table 7. Inner Door W/Full Handle Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH038 SCR059 B0858 GL0298 FB45442451 FB45442302 FB45442251 H0209 LZ0112 WSH044 FB45442503 MC0005 SCR016 SCR439 SCR418 F0137 WSH248 QTY 1.33 6 2 4 1 1 1 1 1 1 2 1 6 7 10 4 10 4 DESCRIPTION TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT SCREW, 1/4-20 X 3/4 HEX CAP BUSHING, INNER DOOR GLASS VG GLASS, 27.06 X 28.
Rotisserie Oven Replacement Parts Figure 9.
Rotisserie Oven Replacement Parts Table 9. Curved Outer Door Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH038 BLT257 FB45443303 FB45443403 FB45443503 GL0300M FB45443203 LZ0113 WSH246 FB45455703 MC0005 NUT132 NUT097 SCR434 SCR006 SP0031 WSH268 QTY 1.
Rotisserie Oven Replacement Parts Figure 10. VG8/16 Passive Rotor Table 10. VG8/16 Passive Rotor Parts ITEM # 1 2 3 4 5 6 7 PART # F0362 B0251 B0250 WSH246 DC0100 RO0041 SCR434 QTY 1 1 1 4 1 1 4 DESCRIPTION RETAINING RING, 1" INTERNAL BEARING DISC BEARING, SLEEVE .
Rotisserie Oven Replacement Parts Figure 11. 208V VG8 Power Entry Term Block Table 11. 208V VG8 Power Entry Term Block Parts ITEM # 1 2 3 4 5 6 7 8 9 PART # MA10503700 TB0044-GND TB0044-L1 TB0044-L2 TB0044-L3 TB0046 TB0047 TB0048 TB0051 QTY 1 2 2 2 2 3 3 1 1 DESCRIPTION RAIL CUT TO 3.
Rotisserie Oven Replacement Parts Figure 12. Euro 230V VG16 Power Entry Term Block Table 12. Euro 230V VG16 Power Entry Term Block Parts ITEM # 1 2 3 4 5 6 7 8 9 10 PART # MA10503700 TB0044-A TB0044-B TB0044-C TB0044-GND TB0044-N TB0046 TB0047 TB0048 TB0051 QTY 1 2 2 2 2 2 4 4 1 1 DESCRIPTION RAIL CUT TO 3.
Rotisserie Oven Replacement Parts Figure 13. VG16 Power Entry Terminal Block Table 13. VG16 Power Entry Terminal Block Parts ITEM # 1 2 3 4 5 6 7 8 9 PART # MA10503700 TB0044-GND TB0044-L1 TB0044-L2 TB0044-L3 TB0046 TB0047 TB0048 TB0051 QTY 1 2 4 4 4 6 6 1 2 DESCRIPTION RAIL CUT TO 3.
Rotisserie Oven Replacement Parts Figure 14.
Rotisserie Oven Replacement Parts Table 14. 208V Rotor Motor Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART # EB45493500 F0064 F0384 FB45444909 M0086 SCR006 SCR058 TB0064 TB0066 TB0068 TP0037 WSH044 QTY 1 6 1 1 1 1 4 1 3 1 0.1667 4 DESCRIPTION WIRE HARN ROTOR MOTOR CABLE TIES, 7 1/2" NO EYELET TERMINAL, GROUND MOTOR MOUNT, BALDOR MOTOR MOTOR, 208V .48/.
Rotisserie Oven Replacement Parts Figure 15.
Rotisserie Oven Replacement Parts Table 15. 220-240V Rotor Motor Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # EB45493500 F0064 F0384 FB45444909 M0087 SCR006 SCR058 TB0064 TB0066 TB0068 TP0037 WSH038 WSH044 QTY 1 6 1 1 1 1 4 1 4 1 0.1667 4 4 DESCRIPTION WIRE HARN ROTOR MOTOR CABLE TIES, 7 1/2" NO EYELET TERMINAL, GROUND MOTOR MOUNT, BALDOR MOTOR MOTOR, 110-120/220-240 .94/.
Rotisserie Oven Replacement Parts Figure 16. Rotor Shaft Weldment Table 16. Rotor Shaft Weldment Parts* ITEM # PART # QTY DESCRIPTION 1 DC0102 2 ROTOR CUP, VG 2 MB45446900 1 SHAFT, VG 3 SH0108 2 SHAFT END, VG 4 WSH267 2 WASHER, ROTOR 3" VG * - The Rotor Shaft Weldment can only be purchased as an entire unit. Individual parts are shown for identification only and cannot be purchased separately.
Rotisserie Oven Replacement Parts Figure 17. Solid Door W/Pull Handle Table 17. Solid Door W/Pull Handle Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART # TP0037 I0031 P0022 MC0005 FB45458203 NUT076 FB45458605 FB45418203 RIV180 FB45473705 FB45418303 QTY 1.
Rotisserie Oven Replacement Parts Figure 18. Delta N. America Wire Panel Table 18. Delta N.
Rotisserie Oven Replacement Parts Figure 19. Wye Europe Wire Panel Table 19.
Rotisserie Oven Replacement Parts Accessories Description Accessory # Figure # Item # BASKET, MEAT CHICKEN 4 GOOSERS VG MB0037 20 1 INSULATED MITT 13" G0052 20 2 MEAT BASKET, VG MB0038 20 3 MEAT FORK 27.1875 VG MF0032 20 4 VEE SPIT VG MF0038 20 5 Figure 20. Accessories 1 2 4 5 3 Components Description Component # Figure # Item # CALROD, 208V 4KW COIL TYPE CALROD, 220/240V COIL TYPE CALROD, 230V 3.
Rotisserie Oven Replacement Parts Description Component # Figure # Item # TEMP PROBE PT100 RTD T0007 21 14 TORQUE LIMITER ASSY .625 BORE TL0003 21 15 Figure 21.
Rotisserie Oven Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit.
Rotisserie Oven Wiring Diagrams Figure 22.
Rotisserie Oven Wiring Diagrams Figure 22.
Rotisserie Oven Wiring Diagrams Figure 22.
Rotisserie Oven Wiring Diagrams Figure 23.
Rotisserie Oven Wiring Diagrams Figure 23.
Rotisserie Oven Wiring Diagrams Figure 23.
Rotisserie Oven Wiring Diagrams Figure 23.
Rotisserie Oven Wiring Diagrams Figure 24.
Rotisserie Oven Wiring Diagrams Figure 24.
Rotisserie Oven Wiring Diagrams Figure 24.
Rotisserie Oven Wiring Diagrams Figure 25.
Rotisserie Oven Wiring Diagrams Figure 25.
Rotisserie Oven Wiring Diagrams Figure 25.
Rotisserie Oven Wiring Diagrams Figure 25.
Rotisserie Oven Wiring Diagrams Figure 25.
Rotisserie Oven Notes Notes 60
Rotisserie Oven Notes Notes 61
P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.