Electric Pressure Fryer MODELS FKM, FKM-F, & FKM-FC SERVICE MANUAL Serial Numbers 121836 and higher
Warranty Information LIMITED ONE YEAR WARRANTY BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory.
Electric Pressure Fryer Table of Contents Table of Contents Table of Contents........................................................................................................................................ 1 Introduction ................................................................................................................................................. 2 Safety Precautions...................................................................................................................
Electric Pressure Fryer Introduction Introduction The FKM Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING! The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available.
Electric Pressure Fryer Introduction Specific Precautions Lids for FKM Pressure Fryers manufactured prior to May 27, 1980 (or units with serial numbers lower than 3613) could be manually opened while under pressure resulting in serious injury or death. If you have one of these units, please contact the BKI Technical Services Department toll-free at 1-800-927-6887 for urgent update information. Safe Work Practices Noncombustible Floors Only Make sure your floor is noncombustible.
Electric Pressure Fryer Introduction Do Not Overfill The Fryer With Shortening Hot shortening and steam may escape and burn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot. Heat the shortening. If needed, carefully add more shortening to bring the level to the fill marks. Do Not Let Any Water Get Into The Fryer Always remove excess moisture from food before placing it into the fryer basket.
Electric Pressure Fryer Introduction Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You received a pair of insulated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening.
Electric Pressure Fryer Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 7, then contact: BKI Technical Services Department P.O.
Electric Pressure Fryer Introduction Safety Labels 7
Electric Pressure Fryer Installation Installation Serious injury, equipment damage or death could result if attempting to install this fryer yourself. Ensure that an authorized BKI service agent installs the fryer. Unpacking and Handling It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive.
Electric Pressure Fryer Installation Initial Test and Adjustment 1. Fill pot with shortening to about one inch below the mark. Use only high-quality shortening that has low moisture content, a high smoke point and no additives. Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot. 2.
Electric Pressure Fryer Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident. Do not over-tighten the spindle assembly. (Only tighten to hold pressure.) Your fryer will need periodic maintenance and servicing. We strongly suggest that you use only a service company that is authorized by BKI to do this work. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities.
Electric Pressure Fryer Maintenance Safety Pop Valve Procedure The safety pop valve should be blown under pressure periodically to prevent the seat from sticking. Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the arm on the safety valve. 1. After the pressure is up during a cooking cycle, use the insulated glove to lift the arm on the edge of the safety valve and let some steam escape. This will clean the valve. 2.
Electric Pressure Fryer Maintenance Filtering Procedure Breaded foods require frequent filtering. An excess amount of breading left in the fryer pot will reduce the life of the shortening. We recommend the shortening be filtered after every three frying cycle loads. When the shortening starts to show signs of foaming and has a bad taste, do not use it. The fryer pot should be cleaned before refilling with new shortening. Best results for filtering are obtained while the shortening is hot.
Electric Pressure Fryer Maintenance To refill the pot through the rinse hose, use the steps below: • Make certain that the rinse hose is connected to rinse hose connector. • Holding the hose by the handle, place hose nozzle inside the pot. Hot shortening may splash out of the pot causing severe injury when filling the pot if the lid is not held down over the hose nozzle. To prevent shortening splashes, hold the lid down over the hose nozzle.
Electric Pressure Fryer Maintenance • Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump into the pot. • After 1 minute carefully open the lid to check the level of the shortening. • Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached or until air starts bubbling through the shortening.
Electric Pressure Fryer Maintenance 3. CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark. Do not overfill by allowing the water level higher than the fill mark. 4. Add ½ cup (4 ounces) of BKI cleaner. 5. Wash down the inside of the pot and lid with the pot brush to loosen the sediment. 6. Set the temperature of the solution as follows: • For an FKM or FKM-F – Position the FILTER/OFF/FRY switch to ON. Set the thermostat to a temperature of 190º F.
Electric Pressure Fryer Maintenance Filter Pad Replacement The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot, the filter pad should be replaced immediately. If the filter pad is not properly closed, breading crumbs will get through the pad opening and clog the pump. Ensure that the filter pad is properly closed upon replacement. 1. Place the filter screen inside the filter pad. 2. Fold the end of the pad and seal with the bag clip.
Electric Pressure Fryer Maintenance Troubleshooting Refer to the table below for troubleshooting information. Problem Cause Possible Solution Pressure Loss or Not Releasing Pressure Dead Weight Valve Leaking Clean the weight and orifice. If problems persist, contact an authorized BKI service agent for corrective action. Contact an authorized BKI service agent for corrective action. After a period of time, it is possible that the valve seat and/or plunger may stick or wear.
Electric Pressure Fryer Problem Cause Possible Solution Filter valve not open Contact an authorized BKI service agent for corrective action. Change filter paper. If problems persist, contact an authorized BKI service agent for corrective action. Check for clogged pump. If problems persist, contact an authorized BKI service agent for corrective action. Contact an authorized BKI service agent for corrective action. Make sure drain valve is completely closed.
Electric Pressure Fryer Replacement Parts Replacement Parts Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number, model number and voltage on the rating tag affixed to the unit.
Electric Pressure Fryer Replacement Parts Figure 1. Dead Weight Assembly Table 1.
Electric Pressure Fryer Replacement Parts Figure 2.
Electric Pressure Fryer Replacement Parts Table 2.
Electric Pressure Fryer Replacement Parts Figure 3.
Electric Pressure Fryer Replacement Parts Table 3.
Electric Pressure Fryer Replacement Parts Figure 4. Drain Valve & Plugs Table 4.
Electric Pressure Fryer Replacement Parts Figure 5. Domestic/European Front Panel FKM/FKM-F Table 5.
Electric Pressure Fryer Replacement Parts Figure 6. Front Panel FKM-FC Table 6.
Electric Pressure Fryer Replacement Parts Figure 7.
Electric Pressure Fryer Replacement Parts Figure 7.
Electric Pressure Fryer Replacement Parts Figure 7.
Electric Pressure Fryer Replacement Parts Figure 7.
Electric Pressure Fryer Replacement Parts Table 7.
Electric Pressure Fryer Replacement Parts Figure 8.
Electric Pressure Fryer Replacement Parts Table 8.
Electric Pressure Fryer Replacement Parts Figure 10. Domestic/European Rear Panel FKM/FKM-F Table 10.
Electric Pressure Fryer Replacement Parts Figure 11. Rear Panel FKM-FC Table 11.
Electric Pressure Fryer Replacement Parts Figure 12. Solenoid Valve Assembly Table 12.
Electric Pressure Fryer Replacement Parts Accessories Description BASKET, LARGE FKM BAIL HANDLE BRUSH, DRAIN (LONG WHITE) BRUSH, L TIPPED 40152 BRUSH, LONG #5702 BRUSH, POT SCRUBBER, WHITE BRUSH, SHORT #6175 CORD SET, FKM-FC 7' FILTER HOSE, FEMALE SOCKET FILTER VAT DOLLY FKM-F INSULATED MITT 13" Accessory # B0114 B0075 B0063 B0051 B0049 B0052 SB7655 SB2332 SB7650 G0052 Figure # Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13 Figure 13.
Electric Pressure Fryer Replacement Parts Components Description ARM ADJUSTABLE STOP /FKM BAFFLE BOX ASSEMBLY BRACKET, CALROD FKMA258 CALROD, 208V 5675W FKM-F CALROD, 240V 5675W FKM-F CASTER, W/TOP PLATE 5" CLAMP, HOSE #6207 #4 COLLAR, 1/2" SET BRIGHT CONDENSATION PAN WELDMENT DRAIN PIPE, CONDENSATE FKM FILTER, FKM-F 13.5 X 20.5 OUTLET BOX, (ON FKM ONLY FOR POWERING FKF) PROBE ASSEMBLY KIT, COMPUTER SEMI AUTOMATIC HOSE ASSEMBLY (FKM only) SIDE CABINET, L&R FKM/DNF SLIDE, UHMW U-SHAPE .
Electric Pressure Fryer Replacement Parts 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 40
Electric Pressure Fryer Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit.
Electric Pressure Fryer Wiring Diagrams Figure 15.
Electric Pressure Fryer Wiring Diagrams Figure 15.
Electric Pressure Fryer Wiring Diagrams Figure 15.
Electric Pressure Fryer Wiring Diagrams Figure 15.
Electric Pressure Fryer Wiring Diagrams Figure 16.
Electric Pressure Fryer Wiring Diagrams Figure 16.
Electric Pressure Fryer Wiring Diagrams Figure 16.
Electric Pressure Fryer Wiring Diagrams Figure 16.
Electric Pressure Fryer Wiring Diagrams Figure 17.
Electric Pressure Fryer Wiring Diagrams Figure 17.
Electric Pressure Fryer Wiring Diagrams Figure 17.
Electric Pressure Fryer Wiring Diagrams Figure 17.
Electric Pressure Fryer Wiring Diagrams Figure 18.
Electric Pressure Fryer Wiring Diagrams Figure 18.
Electric Pressure Fryer Wiring Diagrams Figure 18.
Electric Pressure Fryer Wiring Diagrams Figure 18.
P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.
