Combi-Oven MODELS 1.06, 1.10, 2.
Warranty Information Your new BKI Combi has a 12 month factory warranty covering oven cabinet and parts. However, heating elements in oven chamber are guaranteed for 24 months. The factory warranty does not include glass parts, including glass in oven door, glass cover, bulbs and door gasket. Moreover, the factory warranty will terminate upon: • Errors that can be assigned to irregular installation e.g. electricity, water/drain, air exhaust, according to BKI's current installation and service manual.
Combi-Oven Table of Contents Table of Contents Table of Contents........................................................................................................................................ 1 Introduction ................................................................................................................................................. 2 Description ......................................................................................................................................
Combi-Oven Introduction Introduction We congratulate you on your new BKI Combi. By the purchase of a BKI Combi, you now possess one of the market's leading oven products for professional kitchens. All BKI Combis are currently subjected to intensive product development that ensures that the products are always based on the latest technology as well as the most modern and energy-saving techniques of preparation.
Combi-Oven Safety Precautions Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage. Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken.
Combi-Oven Installation Installation Unpacking the Oven The oven is best handled while in its wrapping. Use a lifting trolley whenever possible. Introduce the lifting trolley under the lower cross tube of the stand and place a couple of wooden blocks between the cross tube and the lifting trolley. To achieve the best possible balance, introduce the lifting trolley from the front of the oven or from the motor side. Note that the oven can be lifted off the stand.
Combi-Oven Installation Positioning of oven To ensure that the oven functions correctly when installed, it should be placed upright and level (horizontally). This is measured at the front edge and side edge of the roof, and adjustment is made by means of the adjusting screws on the stand or on the legs of table models. The height of the oven can also be adjusted to fit the trolley for rack.
Combi-Oven Installation An authorized plumber in accordance with existing rules and regulations MUST carry out the water connection. Clogged up water filters and dirt in solenoid valves are not covered by the warranty. Alternatively, the oven can be supplied with two water connections (optional equipment): 1. for raw water for condensation nozzle (cold water) 2. for nozzle in oven cabinet and steam generator.
Combi-Oven Installation The warranty does not cover incorrect connection. Knock out openings for supply connection Open type Thread Size Amps Cable 2.10 - 2.14 1.16 1.10 1.06 1 1/2 1 1/4 1 3/4 70 56 42 22 2 AWG 4 AWG 6 AWG 10 AWG Size / opening 50.0 mm 43.7 mm 34.5 mm 27.8 mm Drain Connection As standard, The BKI Combi is equipped with a drain system that removes surplus water from the oven compartment. Water may occur when steam is used in the oven and when the oven is cleaned.
Combi-Oven Installation Adjusting Flaps The flaps can be adjusted individually to achieve a uniform baking result. Experience shows that the following basic setting produces the best result in the vast majority of cases Air gap setting in mm: Type 1.06 and 1.10 Type 2.10 For types 2.10 we recommend that a 10 mm rail be fitted at the top (part no. O 11.588).
Combi-Oven Installation Setting System Options for CVC Controller System options are set through Engineering menus. To access these menus press and hold the F1 key while pressing the START/STOP key. A list of menu commands will appear in the display. To see additional menu commands press F1. To return to the main display, press the ENTER/STEP key. To select a command, access it’s menu then press the numeric key associated with the command. Upon selecting a command, its options will be displayed.
Combi-Oven Installation Setting System Options for S Controller Refer to the figure below as necessary while using this section.
Combi-Oven Installation Start-Up Window When the computer is switched on, it checks all control lamps and segments to make sure that they work. Figures appear in the displays: • • • The time display shows how U1 is set. The temperature display shows the current EPROM version. The display for core temperature shows whether the computer includes CombiClean (0 = without CC, 1= with CC). Accessing the Set-Up Mode Select the set-up mode by pressing key (4) and key (2) simultaneously for 5 sec.
Combi-Oven Installation U3: Adjusting Temperature Sensors (Pt-100) The digit of the sensor in use is shown in the program display (17). 1 = oven chamber, 2 = probe, 3 = steam generator, 4 = condensation Change the digit by pressing the program key (17). The current temperature is shown in the temperature display (5). The set point is shown in the core temperature display (8) Standard set point = 100, which can be adjusted downwards to 80 and upwards to 120 with the arrow keys.
Combi-Oven Installation With (22), you enter a start text for each program. However, this is usually not necessary, as the showdisplay is ready for use on delivery. If you have deleted or ruined a program, press (9) and select the program you have just ruined and then to enter the start text again. Note that there should be at least 20 characters in the program on the showdisplay in order for the start text to be transferred. Note! When the showdisplay is active, the printer cannot be used.
Combi-Oven Installation S Controller System Settings Set-Up Mode Settings U1 Automatic restart (1) Voltage (1) Oven Model (5) U2 Interior light (5) U3 Leave as is U4 Pre-set/current temperature (1) CombiClean (select your oven size)* Additional Detergent (press manual humidity key until lamp turns on)* Printer (Not applicable) U5 Phase Sequence Test (OFF) Reversing (2) * - Only with CombiClean models.
Combi-Oven Installation Setting System Options for VS Controller Refer to the figure below as necessary while using this section. Start-Up Window When the computer is switched on, it checks all control lamps and segments to make sure that they work. Figures appear in the displays: • • The time display shows how U1 is set. The temperature display shows the current EPROM version.
Combi-Oven Installation Accessing the Set-Up Mode Select the set-up mode by pressing key (4) and key (2) simultaneously for 5 sec. U1 appears in the time display. Shift to the next setting (max. U5) by pressing key (2). The set-up mode can be interrupted/closed any time by pressing key (12). U1: Selecting Automatic Restart Automatic restart 1 or 0 is shown in the time display (1). 0 = The oven will not restart a program that has been interrupted because of power cut.
Combi-Oven Installation Initial Checks and Adjustments Upon completion of the installation, perform the following to ensure proper operation of the oven. Category Oven exterior Connections Oven compartment Operating panel Activity • Check that the oven has suffered no transport damages (dents, scratches, etc.
Combi-Oven Maintenance Maintenance Scheduled Maintenance Category Entire Unit Oven exterior Perform Daily Annually Activity Cleaning (Refer to cleaning procedure) • • Connections Annually • • • Oven compartment Annually • • • • • • Operating panel Annually • • Oven door o check that hinges are firmly fixed and that the oven door is fitted straight in relation to the oven o check door sealing for cracks o check/adjust 2-step door handle o check/adjust inductive sensor/door switch Exhaust plug/
Combi-Oven Category Under the oven Maintenance Perform Annually Activity • • • • In motor compartment Annually • • • • • • • Solenoid valves o check hoses o clean solenoid valves o check that solenoid valves close Check/test drain pump Drain o check for leaks in drain system o check that drain system is not blocked o Check condensation nozzle in drain tube Drip-tray system o check/adjust drip-tray springs o check drain basin and hose from drip tray o check correct fall of hose o check passage in h
Combi-Oven Maintenance Cleaning The construction of the BKI Combi makes it very easy to clean. The oven compartment is all-welded in stainless steel and accordingly splash proof. You will find the easy-to-use hand shower with flexible hose very suitable for inferior cleaning. The door gasket at the oven door can easily be removed which ensures a quick and efficient cleaning around it The flat front panel also makes the exterior cleaning quick and efficient. 1. Interior cleaning Manual Method a.
Combi-Oven Maintenance 3. Cleaning of Nozzle The water nozzle can be dismounted and cleaned according to needs. The easiest way of cleaning the nozzle is by soaking it in scale remover for approx. 6-8 hours. When remounting the nozzle, note that the small notch will turn upwards, see the figure below. 4. Exterior Cleaning The oven cabinet is washed with soapy water and then dried with a soft and moist cloth. After drying, steel oil is to be added (refer to directions on the packing).
Combi-Oven Error Code Number 5 Maintenance Error Message Possible Cause • Remedy Fan is hot (The temperature circuit breaker in the fan motor has gone.) Breaking of phase / fuses • Fan blocked by incorrectly fitted filter housing • Fan rotating in the wrong direction The oven cannot be operated until the defect has been remedied. Check fuses in switchboard. Check that the filter housing has been correctly fitted on the pins. Let the oven cool for approx. 20-30 min., then restart it.
Combi-Oven Error Code Number 10 Maintenance Error Message Possible Cause Remedy Replace sensor. Condensation sensor defective (The oven can still be operated even if the defect is not remedied. However, the temperature in the drain will exceed 60°C and the defect should therefore be remedied as soon as possible.) 11 Water shortage in steam generator (The maximum water level in the steam generator has not been reached after 2 minutes of filling.
Combi-Oven Maintenance Test Functions Certain Combi functions can be tested via the controller. This section explains how to access these functions and details what functions are available for each type of controller. Accessing Test Functions with CVC Controller To access the Test Function command, press and hold the F1 key while pressing the START/STOP key. A menu will appear showing the Test Functions command. Simply press the numeric 1 key to execute this command.
Combi-Oven Maintenance Number Description Controller without this feature Comments dd: 17 Steam generator sensor S, CVC Shows °C if Err if a defect occurs dd: 18 Condensation sensor dd: 19 Motor Speed dd: 20 Oven door dd: 21 Water level in steam generator dd: 22 Thermal cutout, 305°C dd: 23 Thermal cutout, fan motor dd: 24 Contacts in damper motor Shows °C or Err if defect occurs S, CVC Shows a symbol for door open or closed and Err if a defect occurs.
Combi-Oven Replacement Parts Replacement Parts Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number, model number and voltage on the rating tag affixed to the unit. Assemblies Door POS 1 1 1 1 1 1 TYPE 1.06 1.08 1.10 1.12 1.16 1.
Combi-Oven POS 1 1 IA 1B 2 3 3 3 3 3 3 3 4 4A 5 5 5 5 5 5 5 5 6 7 8 9 10 11 11A 12 13 13 13 13 13 13 13 13 14 15 16 16A 16B Replacement Parts TYPE 2.10 2.14 All All All 1.06 1.08 1.10 1.12 1.16 2.10 2.14 All All 1.06 1.08 1.10 1.12 1.16 1.20 2.10 2.14 All All All All All All All All 1.06 1.08 1.10 1.12 1.16 1.20 2.1 0 2.
Combi-Oven Replacement Parts Drip Tray 28
Combi-Oven POS 1 1 IA 2 2A 3 4 4A 5A 5A 5B 5B 6 TYPE 1.06-1.10 2.10 All All All All All All 1.06 -1.10 2.10 1.06 -1.10 2.
Combi-Oven Replacement Parts Front 30
Combi-Oven POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 14B 15 15A 16 17 Replacement Parts TYPE All All All All All All All All All All All All All All All All All All All All QTY 2 2 1 4 2 1 1 1 2 2 2 2 1 1 3 1 1 4 1 1 BKI PART NO HN0300 HN0301 HN0302 HN0303 HN0304 HN0305 HN0306 HN0307 C0506 S0349 FT0535 HN0308 31 DESCRIPTION Screw, M6 Washer Hinge, upper Screw, M6 Bushing Spring Washer, copper Hinge, lower Cover for catch Screw Washer, spring Washer Catch Sensor, inductive Plastic nut Sealing Stopper
Combi-Oven Replacement Parts Heating Elements Model 1.
Combi-Oven POS 1 2 3 4 5 6 7 8 9 TYPE 3 x 208V Replacement Parts QTY 1 6 4 10 6 1 6 6 1 BKI PART NO NZ0005 C0106 T0093 33 DESCRIPTION Nozzle, elbow Heating element 1300W Pipe holder Washer Screw Temperature sensor Washer Gasket Washer
Combi-Oven Replacement Parts Heating Elements Model 1.
Combi-Oven POS 1 2 3 4 5 6 7 8 9 10 11 12 TYPE 3 x 208V All 3 x 208V All All All 3 x 208V 3 x 208V All All All All Replacement Parts QTY 1 1 2 4 10 10 2 1 1 6 6 1 BKI PART NO C0103 NZ0005 C0104 C0105 C0102 T0093 35 DESCRIPTION Heating element 1650W Nozzle, elbow Heating element 1650W Pipe holder Washer Screw Heating element 3300W Heating element 3300W Temperature sensor Washer Gasket Washer
Combi-Oven Replacement Parts Heating Elements Model 2.
Combi-Oven POS 1 2 3 4 4A 4B 4C 5 6 7 8 8A Replacement Parts TYPE 3 x 208V All All 3 x 208V All All All 3 x 208V 3 x 208V All All All QTY 2 1 8 2 9 17 17 4 1 9 1 1 BKI PART NO C0102 NZ0005 C0104 C0105 C0103 T0093 37 DESCRIPTION Heating element 3300W Nozzle, elbow Pipe holder Heating element 1650W Washer Washer, spring Screw Heating element 3300W Heating element 1650W Gasket Temperature sensor Washer
Combi-Oven Replacement Parts Motor 38
Combi-Oven POS 1 1A 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 12 12A 14 14A 15 16 16A 17 18 TYPE All All All All All All All All All All 1.06 1.08 1.10 1.12 1.16 1.20 2.10 2.14 1.06 1.08 1.10 1.12 1.16 1.20 2.
Combi-Oven Replacement Parts Solenoid Valve 40
Combi-Oven Replacement Parts POS 1 TYPE All QTY 2 BKI PART NO 2 3+4 5 5A 6 7 8 9 10 11 12 13 14 15 All All All All All All All All All All All All All All 1 1 2 2 1 1 1 1 SV0011 * All 2 4 6 ft.
Combi-Oven Replacement Parts Condensation/Drain 42
Combi-Oven POS 1 1A 2 3 4 5 5 6 7 8 9 10 11 TYPE All All All All All 1.06-1.10 2.
Combi-Oven Replacement Parts Exhaust/Vent 44
Combi-Oven POS 1 2 3 3A 4 5 6 7 8 9 Replacement Parts TYPE All All All All All All All All All All QTY 1 1 1 1 1 2 4 2 1 2 BKI PART NO M0081 V0021 45 DESCRIPTION Shaft Damper motor Arm Screw Valve Locking ring Washer M5 Gasket Tube for damper Screw
Combi-Oven Replacement Parts Computer Controller 46
Combi-Oven POS TYPE Replacement Parts QTY 1 All 1 2 All 1 3 All 4 All 5 All 6 All 7 All 8 All * - Shown on opposite page.
Combi-Oven Replacement Parts Wiring Harness 48
Combi-Oven POS 1 2 2A 2B 3 3A 4 4A 4C 5 5 5A 6 6A 7 8 8 8A 9 9A 9B 9C 10 11 12 12A 13 14 Replacement Parts TYPE All All All All All All All All All All All All All All All 1.06 & 1.10 2.10 ALL All All All All All All All All All All QTY 1 1 1-2 1-2 1 3 4 1 2 2 2 2 3 1 1 2 2 1 1 2 2 6 ft. 1 1 1 10 ft. 1.
Combi-Oven Replacement Parts Interior Light 50
Combi-Oven POS 1 2 3 4 5 6 6A 6B 6C 7 Replacement Parts TYPE All All All All All All All All All All QTY 3-12 1-4 1-4 1-4 1-4 1-4 2-8 1-4 1-4 1-2 BKI PART NO GL0287 HN0336 B0562 HN0337 51 DESCRIPTION Screw Lamp glass Gasket Halogen lamp Lamp housing Socket Screw Washer Nut Porcelain connector
Combi-Oven Replacement Parts Hand Shower and Probe 52
Combi-Oven POS 1 2 3 4 5 6 7 7A 8 9 TYPE All All All All All All All All All All All Replacement Parts QTY 1 1 1 2 1 2 1 6 1 1 1 BKI PART NO HS0050 HN0338 HN0329 HN0330 C0741 HN0332 DESCRIPTION Hand shower Gasket Connection Spring for hand shower Hose Clamp plastic Terminal, plastic Screw Probe, core temp. Socket Cleaning & Accessory Kit Accessories DESCRIPTION PART NO 1.10 Grid Shelf R0094 2.
Combi-Oven DESCRIPTION Replacement Parts PART NO 8 Bird Chicken Rack R0097 Kit, Filter Housing–Clear FX0001 Scale Stick FX0002 Bracket Kit for Housing FX0003 54 PICTURE
Combi-Oven DESCRIPTION Replacement Parts PART NO Wrench, Filter Housing FX0004 Housing–Clear FX0005 Rack Slides (Type 1.06 only) Rack Slides (Type 1.10 only) R0091 R0092 Rack Cassette (Type 2.
Combi-Oven Replacement Parts DESCRIPTION PART NO Rack Trolley without drip tray (shown) Rack Trolley with drip tray 104225A 104226A Wall Brackets * Extraction Hood * PICTURE * - These accessories are not stocked. Call BKI Customer Service to special order this.
Combi-Oven Notes Notes 57
P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.
