INSTALLATION, OPERATION & MAINTENANCE MANUAL S & SX SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115V & 230V Three Phase 208V, 230V, 460V & 575V CAST IRON SINGLE PHASE S750C S1500C THREE PHASE S08C S15C S22C S37C S55C S75C 316 STAINLESS STEEL SINGLE PHASE SX750CSS SX1500CSS THREE PHASE SX08CSS SX15CSS SX22CSS SX37CSS SX55CSS SX75CSS Read this manual carefully before installing, operating or servicing these pump models. Observe all safety information.
TABLE OF CONTENTS INTRODUCTION ............................................................................................................................................................................... 4 SAFETY ............................................................................................................................................................................................ 5 INSPECTION...............................................................................................
INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® S & SX Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump. The submersible S Series pumps are designed to pump water. The SX Series pumps are designed to pump corrosive liquids in concentrations chemically compatible with 316SS and FKM.
SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. Risk of electric shock – this pump has not been investigated for use in swimming pool areas. Do not pump flammable, inflammable or volatile liquids. Death or serious injury will result.
INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC. 1) 2) 3) 4) 5) 6) PRE-INSTALLATION INSPECTION Check the pump for damage that may have occurred during shipment. Inspect the pump for any cracks, dents, damaged threads, etc.
Lubrication: No additional lubrication is necessary. The shaft seal and bearings are fully lubricated from the factory. Seal oil should be checked once per year. See table below. OIL FILL QUANTITY/TYPE MODEL S750C S750C-3 S1500C S08C S08C-3 S15C S22C S37C S55C S75C MODEL SX750CSS SX750CSS-3 SX1500CSS SX08CSS SX08CSS-3 SX15CSS SX22CSS SX37CSS SX55CSS SX75CSS U.S. FL. OZ. 7.8 7.8 7.8 7.8 7.8 7.8 11.8 11.8 35.5 35.5 U.S. FL. OZ. 10.1 10.1 10.1 10.1 10.1 10.1 13.5 13.5 35.5 35.5 CC.
Lifting: Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of the pump. Do not lift the pump by the power cable or discharge hose/piping. Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps, S & SX Series pumps are designed to operate fully or partially submerged. Avoid running the pump dry for extended periods of time. Refer to data sheet for minimum submersion depth for your particular model. Data sheets can be obtained online at www.
PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. The kick back motion of the pump should be counter clockwise as shown in the picture below.
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. Do not operate this pump where explosive vapors or flammable material exist. Death or Serious injury will result. TYPICAL MANUAL DEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour.
STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). Typical 3 phase manual control 1 TYPICAL AUTOMATIC DEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. Float switches (wired into the pump motor or piggy-back style) are available from the factory as an option. Note: 208V, 230V, 460V & 575V pumps do not have a plug installed.
Three phase pumps need a separate control box with float(s) for automatic operation.
STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). INTENDED METHODS OF CONNECTION Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information.
To automatically operate a non-automatic three phase pump, a control panel is required. Follow the instructions provided with the panel to wire the system. For automatic three phase pumps see automatic three phase wiring diagram.
Connect pump to a junction box, outlet box, control box, enclosure with a wiring compartment that meets NEC and local codes. The provision for supply connection shall reduce the risk of water entry during temporary, limited submersion and shall comply with the applicable requirements of the Standard for Enclosures for Electrical Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and the standard for Motor-Operated Water Pumps. UL 778.
MAINTAINING YOUR PUMP Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. Pump should be inspected at regular intervals. More frequent inspections are required if the pump is used in a harsh environment. Preventative maintenance should be performed to reduce the chance of premature failure. Worn impellers and lip seals should be replaced. Cut or cracked power cables must be replaced.
EXPLODED VIEW OF S750C, SX750CSS, S1500C, SX1500CSS 17
EXPLODED VIEW OF S08C, SX08CSS, S15C, SX15CSS 18
EXPLODED VIEW OF S22C, SX22CSS, S37C, SX37CSS 19
EXPLODED VIEW OF S55C, SX55CSS, S75C, SX75CSS 20
S SERIES PARTS LIST Pos. No.
23 23 24 24 26 26-1 27 27 27 27-1 27-2 27-2-1 27-3 31D 31E 32 33 34 35 38 38 38E 38E-1 38E-1 38F 38F 38F 38F-1 38F-1 50-01-2 50-02 50-07 50-08 50-11 50-11-1 50-12 50-12-1 50-14-2 50-19 50-23 50-27 50-27-2 50-31E 50-32/50-33 50-34 50-34-3 50-38E 50-38F Overload Protector 460V, 3PH Overload Protector 575V, 3PH Capacitor 115V Capacitor 230V Pump Top Cover (W/ Sensor opening) O-Ring (Kit Only) Power Cable w/ Gland-115V,1PH Power Cable w/ Gland-230V,1PH, No Plug Power Cable w/ Gland-3PH O-Ring (Kit Only) Oil Se
SX SERIES PARTS LIST Pos. No.
26-1 27 27 27 27-1 27-2 27-2-1 27-3 31D 31E 32 33 34 35 38 38 38E 38E-1 38E-1 38E-1 38F 38F 38F 38F-1 38F-1 38F-1 38F-1 38F-1 50-01-2 50-02 50-07 50-08 50-11 50-11-1 50-12 50-12-1 50-14-2 50-19 50-23 50-27 50-27-2 50-31E 50-32/50-33 50-34 50-34-3 50-38E 50-38F O-Ring (Kit Only) Power Cable w/ Gland- 115V,1PH Power Cable w/ Gland-230V, 1PH, No Plug Power Cable w/ Gland- 3PH O-Ring (Kit Only) Oil Sensor Cable O-Ring Kit Only Seal Minder Cap Oil Sensor w/Wire and Ring Term. Ground Wire w/Ring Term.
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH MODELS S750C, SX750CSS, S1500C, SX1500CSS 25
THREE PHASE WIRING DIAGRAMS 208V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS 26
230V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS 27
460V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS 28
575V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS 29
SEAL MINDER® 30
BJM PUMPS, LLC 123 Spencer Plain Road Old Saybrook, CT 06475, U.S.A.
START-UP REPORT FORM START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT.
START-UP REPORT FORM Are guide rails vertical? Yes No Is base elbow installed level? Yes No Liquid level controls: Model Is control installed away from turbulence? Yes No Yes No Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex). Tip fourth float (and stop float), high level alarm on (omit on simplex). Check here if using manual on/off only.
START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on L1 L2 L3 FINAL CHECK Is pump secured properly? Yes No Was pump checked for leaks? Yes No Do check valves operate properly? Yes No Flow: Do pumps appear to operate at proper rate? Yes No Noise level: Comments: Installed by: Company: Person: Date: Acceptable Unacceptable
NOTES:
BJM Pumps, LLC 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC Copyright © 2006-2013 BJM Pumps, LLC . All rights reserved.
