INSTALLATION, OPERATION & MAINTENANCE MANUAL FARHENHEIT™ S-F& SX-F SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115V & 230V CAST IRON SINGLE PHASE S1500C-F 316 STAINLESS STEEL SINGLE PHASE SX750CSS-F SX1500CSS-F Read this manual carefully before installing, operating or servicing these pump models. Observe all safety information. Failure to comply with instructions may result in personal injury and/or property damage. Please retain these instructions.
TABLE OF CONTENTS INTRODUCTION........................................................................................................................................... 4 SAFETY ........................................................................................................................................................ 5 INSPECTION ................................................................................................................................................
INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® S-F & SX-F Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump. The F Series FARHRENHEIT™ pumps are engineered to pump water based liquids up to 200° Fahrenheit (93°C).
Hazards or unsafe practices which COULD result in personal injury or product or property damage. These instructions describe the procedure required and the possible damage which could result from failure to follow the procedure. SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual.
INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC. PRE-INSTALLATION INSPECTION 1) 2) 3) 4) 5) 6) Check the pump for damage that may have occurred during shipment. Inspect the pump for any cracks, dents, damaged threads, etc. Check power cable and sensor cable for any cuts or damage.
PUMP INSTALLATION S-F & SX-F Series pumps have been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. Risk of electric shock. Three phase pumps do not come with electric plug connectors. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. Lifting: Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of the pump.
PUMP ROTATION If wired properly to the control, the single phase BJM Pumps S-F and SX-F Series pump should operate with the correct pumping rotation. Verification is recommended prior to installing into the sump basin. Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump.
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. Do not operate this pump where explosive vapors or flammable material exist. Death or Serious injury may result. TYPICAL MANUAL WASTEWATER INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour.
TYPICAL AUTOMATIC WASTEWATER INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). CONTROL PANELS CONNECTION OPTIONS Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.
Figure 1 SX750F-115 control Figure 2 SX750F-230, S1500F-230 and SX1500F-230 control 11
OPTIONAL FLOAT CONNECTION BJM Pumps utilizes a control for all of the single phase “F” series pumps. The wiring diagram included in this manual (and with the control) should be followed to properly connect the pump power and sensor leads to the control, and the power supply to the control. Care should be taken to make sure all of the connections are proper and that the system is properly grounded. The control can be utilized as a portable control or as a permanently mounted control enclosure.
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY 1. 2. 3. 4. 5. 6. Discharge line clogged, restricted or hose kinked. Check discharge hose/pipe. Worn impeller and/or suction cover. Inspect and replace as necessary. Pump overloaded due to liquid pumped being too thick. Pumping air. Check liquid level and position of pump. Excessive voltage drops due to long cables. Pump running backwards, check rotation.
3) 4) 5) 6) 7) 8) Remove the screws that hold the bottom plate in place. Remove bottom plate. Remove screws holding the suction cover. Remove the suction cover. Remove the impeller. Remove the inspection screw for the oil chamber (pos#50-08). Pour out a small sample of the oil. If it is milky white, or contains water, then the oil and possible, the mechanical seal, should be changed. If an oil change is needed: 9) Remove the screws that hold the oil chamber cover in place & remove the oil.
EXPLODED VIEW OF S1500C-F 15
EXPLODED VIEW OF SX750CSS-F AND SX1500CSS-F 16
S-F SERIES PARTS LIST Pump Model S1500CF Item # Pos. No.
SX-F SERIES PARTS LIST Pump Model SX750CSSF SX1500CSSF Item # Item # Part Description Stand 201985 201987 Impeller 202095 202097 Pump Housing 202176 202172 O-Ring (Kit Only) Kit Kit Oil Chamber Cover 202214 202214 O-Ring (Kit Only) Kit Kit Lip Seal FKM 202232 202232 Mechanical Seal FKM** 200500 200500 Lower Ball Bearing 200958 200958 Lower Bearing Retainer 202279 202279 Rotor w/ Shaft 115/230V, 1PH 204061 204110 Stator w/ Casing 115V, 1PH (High-Temp) 201038 Stator w/ Casing 230V, 1PH (High-Temp) 201039 2010
SINGLE PHASE WIRING DIAGRAM 115V & 230V MODELS S1500CF, SX750CSSF & SX1500CSSF 19
SEAL MINDER® - THERMAL MOTOR SENSOR SWITCH (For high temperature single phase pump models) Seal Minder: Also known as a seal failure circuit (or moisture detection circuit) is designed to inform the pump operator that there is moisture within the oil chamber. This early warning can allow the operator to schedule repair & inspection on the pump. The Seal Minder sensor probe is inside the oil chamber. (The oil chamber houses the mechanical seals that are cooled & lubricated by oil).
BJM PUMPS, LLC 123 Spencer Plain Road Old Saybrook, CT 06475, U.S.A.
START-UP REPORT FORM START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT.
START-UP REPORT FORM Are guide rails vertical? Yes No Is base elbow installed level? Yes No Liquid level controls: Model Is control installed away from turbulence? Yes No Yes No Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex). Tip fourth float (and stop float), high level alarm on (omit on simplex). Check here if using manual on/off only.
START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on L1 L2 L3 FINAL CHECK Is pump secured properly? Yes No Was pump checked for leaks? Yes No Do check valves operate properly? Yes No Flow: Do pumps appear to operate at proper rate? Yes No Noise level: Comments: Installed by: Company: Person: Date: Acceptable Unacceptable
NOTES:
BJM Pumps, LLC 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com ™ FARHENHEIT is a trademark of BJM Pumps, LLC. BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC Copyright © 2009-2013 BJM Pumps, LLC.
